3D Systems DMP Flex 350, Original Instructions Manual

Page 1: ...DMP Flex 350 Production printer Facility guide Original instructions...

Page 2: ...mmended Storage Conditions 5 3 4 Noise Emission 5 3 4 1 Measurement Device 5 3 4 2 Measurement Positions 6 3 4 3 Measurement Results 6 3 5 DMP Flex 350 Printer process chamber electrical cabinet 7 3 6...

Page 3: ...onal Protective Equipment PPE 25 5 1 4 Safety Step Ladders 25 5 1 5 Ventilation 25 5 2 Waste Disposal Area 26 5 3 Special Considerations Reactive Metals 26 5 3 1 Electrical Equipment 26 5 3 2 Fire Sup...

Page 4: ...Crates 34 8 2 Before Moving the Equipment 34 9 FACILITY REQUIREMENTS CHECKLIST 35 9 1 How to Submit 35 9 2 Facility Requirements Checklist DMP Flex 350 36 10 CONTACT INFORMATION 38 11 FACILITY REQUIRE...

Page 5: ...ng 3D systems approved powders The printed part properties mentioned in the 3D systems materials datasheet are guaranteed for selected parts when the build files are generated using 3D Systems softwar...

Page 6: ...THE CRATES DO NOT HANDLE THE EQUIPMENT DO NOT MOVE THE EQUIPMENT Caution All of the connections are to be made by 3D Systems Certified Service Engineer CSE at installation Any attempt to install equi...

Page 7: ...type of installation the process filter cannot be installed in a separate room and must always be installed adjacent to the DMP Flex 350 printer 2 1 Compact Setup A compact setup places all of the equ...

Page 8: ...nment The technical room can be located adjacent to the DMP Flex 350 system or on the floor above or below The maximum distance away from the DMP Flex 350 printer is 10 meters 400 inches It is the res...

Page 9: ...INCH D MM INCH H MM INCH MASS KG LBS Printer module 2540 100 1830 72 2760 109 4400 9700 Printer ancillaries 2200 87 1840 73 1920 76 1100 2425 Chiller 580 23 790 31 470 19 58 127 3 3 Storage Requireme...

Page 10: ...on sound pressure level COMPONENT ACTION POSITION RESULT Printer Inert Vacuum A 73 dB Appropriate PPE recommended B 78 dB Appropriate PPE recommended Fill with argon A The measured value does not exce...

Page 11: ...r specs Max power consumption 5 kW SCCR short circuit current rating 7 5 kA C Argon gas Supply pressure 4 to 6 bar 58 to 87 psi Quality 4 8 or better Connection Rc 1 2 BSPP female thread with hose bar...

Page 12: ...s module cannot be used to transport any other types of loads A Physical dimensions Weight 160 kg 352 7 lbs Dimensions W x D x H 1460 x 1080 x 1530 mm 57 5 x 42 52 x 60 23 in B Electrical C Mechanical...

Page 13: ...installation Cables for compact installation will be supplied by 3D Systems C Mechanical connection The vacuum pump is connected to the process chamber with a 2 stainless steel pipe The pipe is conne...

Page 14: ...ables for compact installation will be supplied by 3D Systems C Mechanical connection The blower is connected to the Process Chamber by 2 stainless steel pipe The pipe is connected to the vacuum pump...

Page 15: ...Physical dimensions Weight 94 kg 207 23 lbs Dimensions W x D x H 875 x 595 x 1075 mm 34 45 x 23 4 x 42 3 in B Electrical N A C Mechanical connection The filter is connected to the process chamber and...

Page 16: ...6 0 to 8 0 6 5 to 8 2 Electric conductance at 25 C 1 S cm and higher 100 to 800 S cm Chloride ions ppm 50 or less 200 or less Sulfate ions ppm 50 or less 200 or less Acid consumption ppm 50 or less 10...

Page 17: ...it falls within these guidelines Temperature inlet water 20 1 C Flow Minimum 13 l min maximum 25 l min Max cooling power 2 6 kW Max pressure 4 bar 1 BSP connection Ensure an overpressure protection is...

Page 18: ...ain circuit breaker 16 A Short circuit current rating 10 kA Typical power consumption 1 1 kW 1 phase PE electrical cable To be supplied by customer C Argon Gas Supply pressure 5 bar 15 psi Quality 4 8...

Page 19: ...ners might vary for different types of powders Please ensure to comply with local regulations and manufacturer specifications For more detailed information on the use of a wet separator vacuum cleaner...

Page 20: ...system and access the optional sieving station 3 12 8 Pure Ethanol Supplied by Customer Installed by Customer Pure ethanol is required for cleaning the laser windows and machines The Sigma Aldrich flu...

Page 21: ...3D Systems Inc 17 p n 15 D99 rev C 2670 mm 105 12 2370 mm 93 3 2281 mm 89 8 4 PRODUCTION HALL REQUIREMENTS 4 1 Dimensions of Assembled System Front View...

Page 22: ...3D Systems Inc 18 p n 15 D99 rev C 3665 mm 144 3 4 2 Dimensions of Assembled System Top View...

Page 23: ...5 900 mm 35 5 900 mm 35 5 4 3 Minimum Workspace Specifications Front View The minimum room size W x D x H 4170 x 6060 x 3181 mm 164 1 x 238 6 x 125 2 in Caution If in the future the DMP Flex 350 coul...

Page 24: ...5 900 mm 35 5 1500 mm 59 6060 mm 238 6 4170 mm 164 1 900 mm 35 5 Note even though the image shows 2 machines set up next to each other the dimension above is the minimum room dimension for 1 machine...

Page 25: ...for stairs It is only needed on one side of the machine The customer may determine which side Minimum room size 2 3 x 2 7 x 3 3 m 90 5 x 106 3 x 130 in Minimum room door size 0 9 x 2 3 m 35 x 90 5 in...

Page 26: ...consideration the additional pieces of equipment that are needed during daily operation The figure below illustrates a hypothetical installation and shows a suggested layout for the room The only dim...

Page 27: ...Contact 3D Systems immediately if the floor in your facility is less than 152 4 mm 6 inches thick It may be necessary to specify a different anchor bolt for your facility In the free standing configur...

Page 28: ...3D Systems Inc 24 p n 15 D99 rev C 120 mm 4 72 120 mm 4 72 829 mm 32 64 35 mm 1 38...

Page 29: ...alls Hearing protection depending on the dB level All of the items listed above must be available for each employee before the machine and materials arrive on site All PPE must remain on site Storage...

Page 30: ...y sand or salt and a fire blanket present in the work area The automatic sprinkler system must be disabled in areas where reactive metals are used or stored Several of the materials magnesium titanium...

Page 31: ...TEX Zone 22 Europe or Class II Division II USA Work benches must be grounded anti static mats Brushes and brooms must have natural fibers Aluminum dust pan 5 3 5 Ventilation System Dry filters cannot...

Page 32: ...ve equipment A Air Conditioning The facility air conditioning system where the printer is operating should be capable of dissipating 1 0 kW 3412 Btu or 0 28 ton U S refrigeration of heat or equivalent...

Page 33: ...GNITING FIRES WARNING IF YOU ARE USING REACTIVE METALS TITANIUM OR ALUMINUM AIR EXTRACTION EQUIPMENT SHOULD NOT CONTAIN FILTERS FINE METAL PARTICLES WILL BE COLLECTED BY THE FILTER AND WILL BE A SOURC...

Page 34: ...ll damage the machine If using argon cylinders the following is recommended Use one pack of twelve cylinders connected with an auto switching manifold A high volume flow pressure reducer must be used...

Page 35: ...possible to ensure proper pressure Use a minimum of 8 mm tubing The connection for the compressed air supply is located on the back of the control panel COMPRESSED AIR DMP SYSTEM Connection type Rc 3...

Page 36: ...o the 3D Systems Field Service Engineer at the time of installation and should also be known by personnel installing the client software Each printer and server preferably should have a static IP addr...

Page 37: ...s card NVidia or AMD GPU with 1 GB of RAM or more Network Ethernet network infrastructure with TCP IP protocol 1 or 10 Gigabit ethernet Screen resolution 1280 X 960 1600 X 900 or higher Other Microsof...

Page 38: ...is considered by moving the equipment 3D Systems is not responsible for any damage after delivering the crates PLEASE CONTACT A CERTIFIED LIFTING COMPANY TO MOVE THE CRATES AND OR EQUIPMENT 8 2 Befor...

Page 39: ...met before 3D Systems can schedule a trip to your facility to install the equipment 9 1 How to Submit Submit your completed Facility Requirements Checklist by uploading it fax mail or email to one of...

Page 40: ...Packaging Storage requirements completed Refer to chapter 3 Door to production hall checked Electricity completed Argon completed Compressed air completed Customer Supplied Equipment Production Hall R...

Page 41: ...luid additives present only cooling fluids specified in 4 8 may be used Network Requirements Computer and network requirements completed Refer to chapter 7 3D connect requirements acknowledged optiona...

Page 42: ...Systems 333 Three D Systems Circle Rock Hill SC 29730 USA Tel 1 803 326 3900 Email info 3dsystems com www 3dsystems com NYSE DDD For any questions or inquiries please contact the 3D Systems Customer S...

Page 43: ...C 5 F Coolant Hoses Included with 3D Systems supplied chiller 1 2 barbed hose fitting Argon cylinders Use a high volume pressure reducer Connect cylinders with auto switching manifold to ensure const...

Page 44: ...personnel Transformer optional Room oxygen monitor Recommended Customer supplied installed Argon Customer supplied installed Compressed Air Customer supplied installed Electrical Cable Customer suppl...

Page 45: ...ms com Copyright 3D Systems Inc All rights reserved 3D Systems Inc p n 15 D99 rev C Register Statement 2019 by 3D Systems Inc All rights reserved Specifications subject to change without notice 3D Sys...