3M 101 Series, Operation Manual

Page 1: ...3M Purification Inc 3M 101 Series Integrity Test Device Portable Automated Membrane Filter Integrity Tester for the Beverage Industry Operation Guide ...

Page 2: ...re Hold Test PHT 9 7 Viewing Documentation 11 8 Selecting Other Main Menu Functions 13 9 Entering a Test Program 14 9 1 Parameter Limits 14 9 2 Calculation of the Diffusion Rate 14 9 3 Calculation of the Upstream Volume 14 9 4 Entering a Test Program 15 10 Printing Results 16 10 1 BluetoothTM Printout 16 10 2 Viewing Data and Results using a Computer 18 10 2 1 Downloading Winfilter Software 18 10 ...

Page 3: ...uments that have been supplied X X If these Operating Instructions are lost you can request a replacement from 3M Purification Inc 1 2 Symbols and signs The following symbols and signs are used in these Operating Instructions This symbol indicates useful information and tips This symbol is placed in front of an action instruction This symbol indicates an itemized list 1 3 Intended use The 3M 101 S...

Page 4: ...ironmental contamination Dispose of device including batteries in accordance with applicable local regulations or laws IMPORTANT NOTES X X Store the device in a clean dry place When stored the device should be kept in a vertical position with the compressed air connection pointing down X X If fluid is introduced into the compressed air connection it should be immediately removed X X This device ha...

Page 5: ... drop and the upstream volume of the housing The calculation is based on the following principles The filter system is pressurized on the up stream side to a pres sure P1 The housing filter combination has a known upstream volume of V1 Figure 1 At the beginning of the test the upstream pressure source is isolated and the downstream P1 left open to ambient During the test gas will diffuse from the ...

Page 6: ...le to escape The data connection mini USB port is located at the top of the device and is protected by a hermetic cap The mini USB port allows the device to connect to a PC by means of a data transmission cable with mini USB and USB connectors to enable test results to be downloaded and stored The 101 Series Integrity Test Device has BluetoothTM capability to allow transmission of test data and re...

Page 7: ...er tests This function can be switched off through the device configuration This function allows the Operator to change between summer and winter time Press start then to change between winter and summer options To change the time of day use the SERVICE menu function With the SERVICE function the Operator can access the service functions menu These service functions are not necessary for everyday ...

Page 8: ...llow access to the Service Functions Menu This function erases all of the 3M 101 series integrity tester memory The function is normally only used before a complete recalibration NOTE Test programs results and calibration data will be erased SERVICE PROCEED SERVICE PROCEED CLOCK SET PROCEED CALABRATION PROCEED LANGUAGE PROCEED INFORMATION PROCEED ACCESS CODE PROCEED CONFIGURATION PROCEED ERASE DAT...

Page 9: ...time after the last key entry in minutes Entry of calibration interval in months Entry of maximum deviation of the test pressure at the beginning of the test MANUAL OPERATION PROCEED SERVICE PRINT PROCEED BLUETOOTH PROCEED START STOP 6 How to carry out an Integrity Test 6 1 Connecting the 3MTM 101 Series Integrity Test Device to the Filter Housing The 3M Series Integrity Test Device can be connect...

Page 10: ...ter When the 3M 101 Series Integrity Test Device is first turned on the display will provide displays CONTINUE Info The keyboard entries and screen texts describe below show the operational sequence in the standard version of the product Connect the 3M 101 Series Integrity Test Device to the housing to execute the test See Figure 4 0 1 2 3 4 Figure 4 Info Immediately after switching on the device ...

Page 11: ...r the pressure to the housing can be reduced as long as it is reduced and stable BEFORE the end of the stabilization periods During stabilization the yellow LED is illuminated indicating please wait The elapsed time is displayed in seconds Stabilization time can also be shortened by pressing the arrow key Once stabilization time has finished to continue with the test close the connected compressed...

Page 12: ...st are displayed Date and time of test was performed The evaluation of the selected test is displayed PASS tested system passed integrity test FAIL tested system failed integrity test NOT CARRIED OUT test was not carried out The number of the applied test program and the specified filter type are displayed Type of test is displayed Test diffusion rate is displayed Using the key you can access othe...

Page 13: ...ch filter series housing fluid type and the filter parameters Tested filter lot number displayed Tested filter serial number displayed Test housing type displayed Test fluid type used for test is displayed At this point using the arrow keys will displays entered test parameters of the selected performed test Using the arrow keys you allow you to scroll Search forward or backward for a particular p...

Page 14: ...REAM VOLUME 1860 ml NO OF CARTRIDGES 1 8 Selecting Other Main Menu Functions After being switched on the 3M Series Integrity Test Device first calls up the filter test function To carry out another function the operator must first halt the current filter test program Device display indicates it is at test function program 1 Press STOP to exit current programming activity Return to the main functio...

Page 15: ...m diffusion rate FFIT limit value per 10 cartridge x 33 9 3 Calculation of the Upstream Volume The following two methods are used to assess the upstream volume of a system 1 Install the filter cartridges to be tested into the filter housing Flush the system with ambient temperature water in accordance with the manufacturer s recommended flushing conditions ensuring that any entrapped air is remove...

Page 16: ...the value is within the valid range Otherwise an empty triangle is displayed Using the key will delete a value Enter the diffusion rate per filter cartridge If filters are larger than 10 is used multiply the diffusion rate by the number of 10 modules per filter Enter the maximum value according to your test cartridge product brochure If different cartridge sizes are contained in the filter you can...

Page 17: ...text with the WinFilter3 01 software The entry is possible only as pure numerical values or as any text with the WinFilter3 01 software Using the key select among the pre programmed fluid types water IPA water and product or use the WinFilter3 01 software for any text entry The following displays will provide calculated test parameters The overall diffusion rate of all filter cartridges The maximu...

Page 18: ...f the Bluetooth connection is broken you receive a PRINTER NOT READY display Strong radio signals or other Bluetooth transmitters can interfere with the connection Therefore it is best to disable Bluetooth devices that could interfere with the connection Start the PRINT DATA function from the Main Menu With this function you can print a test log in conjunction with the Bluetooth printer Press the ...

Page 19: ...ckup as soon as possible when you receive a warning message from the device that only ten or fewer than ten free memory locations are available If the memory is full the device starts to overwrite the oldest data with new measurements Thus the oldest data is gradu ally lost Info 11 How to run Device Auto Test The 3M 101 Series Integrity Test Device performs constant monitoring of the most importan...

Page 20: ... and date in the Service Menu Integrity Device does not switch on Battery pack is empty Charge battery pack Battery pack is not operating correctly Replace battery pack Fuse is not operating correctly Contact 3M Purification Customer Service Red charging LED does not blink when charg ing battery pack Defective power adapter Replace power adapter Fuse is not operating correctly Red charging LED is ...

Page 21: ...ould not be co located or operating in conjunction with any other antenna or transmitter Canada Industry Canada IC This device complies with RSS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause interference 2 This device must accept any interference including interference that may cause undesired operation of this device French L utilisation d...

Page 22: ...ng a printer Bluetooth wireless connection Press START keypad to initiate process for device to seek and create a Bluetooth link with a printer This may take about a minute Device will display SEEKING PRINTER searching a printer Bluetooth wireless link When device successfully links with printer an alphanumeric code will be displayed Note if device is not able to link with printer the PRINTER NOT ...

Page 23: ...wo screws Remove the cover Photo 1 exposing the battery pack Remove battery pack from its compartment Photo 2 continue pulling out battery pack wiring to device until the white connector become exposed Disconnect battery pack from device by pulling apart the connector Photo 3 Connect new battery pack connector end with the device con nector end Note the connector ends can only be connected in one ...

Page 24: ...onnector 5 5mm x 2 1mm Negative pole outside Data Transmission Wireless printer only BlueTooth Wired connection mini USB cord Programs Maximum Number Of Test Programs 19 Maximum Number Of Test Reports Memorized 150 Pressure Measurement Measurement Range 0 60 psi 0 4137 mbar Accuracy relative at 68 F 20 C 0 2 Temperature Error 0 29 psi 20 mbar for 15 Kelvin Compressed Air Connector Staubli RBE 03 6...

Page 25: ...r data loss Use original power adapter Use of a power supply different from the original power supply can cause damages to the device Caution If the device is stored above 30 C for a long period of time the life of the battery pack will be reduced even if the device is switched off In order to avoid data loss charge the device more often 15 3 Maintenance Plan Part of device system Maintenance inst...

Page 26: ... regulations or laws CAUTION To reduce the risks associated with environmental contamination Dispose of device including batteries in accordance with applicable local regulations or laws 17 Service For further questions suggestions or problems with the device is at your convenience please contact your 3M Purification Inc technical contact via phone 1 800 243 6894 or email 25 ...

Page 27: ...TIES OR CONDITIONS EXPRESS OR IMPLIED INCLUD ING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OR CONDITION OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR ANY IMPLIED WARRANTY OR CONDITION ARISING OUT OF A COURSE OF DEALING CUSTOMER OR USAGE OF TRADE If the Product fails to satisfy this Limited Warranty during the warranty period 3M will at its option replace the Product or refund your Produc...

Page 28: ...oll Free 1 800 243 6894 Worldwide 203 237 5541 Fax 203 630 4590 www 3Mpurification com Please recycle Printed in U S A All other trademarks are the property of their respective owners 3M is a trademark of 3M Company 2016 3M Company All rights reserved 34 8719 8229 3 ...