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Product Configuration/Specifications:

Operating / Maintenance Instructions

PRIOR TO THE OPERATION
The tool is intended to be operated as a hand held tool. It is always recommended that while using the tool, operators stand on a solid floor, in a secure position 
with a firm grip and footing. Be aware that the tool can develop a torque reaction. See the section “SAFETY PRECAUTIONS”.

Use a clean lubricated air supply that will give a measured air pressure at the tool of 6.2 bar (90 psig) when the tool is running with the lever fully depressed. It is 
recommended to use an approved 10 mm (3/8 in) x 8 m (25 ft) maximum length airline. Connect the tool to the air supply as shown in Figure 1. Do not connect the 
tool to the airline system without an easily accessible air shut off valve. It is strongly recommended that an air filter, regulator and lubricator (FRL) be used as shown 
in Figure 1 as this will supply clean, lubricated air at the correct pressure to the tool. In any case appropriate air pressure regulators shall be used at all times while 
operating this tool where the supply pressure exceeds the marked maximum of the tool. Details of such equipment can be obtained for your tool distributor. If such 
equipment is not used, the tool should be manually lubricated. To manually lubricate the tool, disconnect the airline and put 2 to 3 drops of suitable pneumatic motor 
lubricating oil such as 3M™ Air Tool Lubricant PN 20451 (or equivalent 10 centistoke oil) into the air inlet of the tool. Reconnect tool to the air supply and run tool 
slowly for a few seconds to allow air to circulate the oil. If the tool is used frequently, lubricate it on a daily basis or lubricate it if the tool starts to slow or lose power. 
It is recommended that the air pressure at the tool be 6.2 bar (90 psig) while the tool is running so the maximum RPM is not exceeded. The tool can be run at lower 
pressures but should never be run higher than 6.2 bar (90 psig). If run at lower pressure the performance of the tool is reduced.

*   Declared noise levels; measurements carried out in accordance with standard EN ISO 15744.
**  Declared vibration levels in accordance with EN ISO 20643 and EN ISO 28927.

IMPORTANT NOTE: 

The noise and vibration values stated in the table are from laboratory testing in conformity with stated codes and standards and are not 

sufficient risk evaluation for all exposure scenarios. The actual exposure values and amount of risk or harm experienced to an individual is unique to each 
situation and depends upon the surrounding environment, the way in which the individual works, the particular material being worked, work station design, as 
well as upon the exposure time and the physical condition of the user. 3M™ cannot be held responsible for the consequences of using declared values instead of 
actual exposure values for any individual risk assessment.

For Series C grinders, the angle head and gears have been designed to last the life of the tool without periodic maintenance. When rebuilding or repairing the tool, 
lubricate angle head with Castrol Longtime PD 00 grease or equivalent lithium thickener, NCGI Grade 00 grease, 1 tsp approximate quantity. 

Model

Number

Speed

RPM

Spindle

(in.)

Product

Net WT. kg. 

(lb.)

Height

mm (in.)

*Noise Level 

dBA Pressure 

(Power)

**Vibration 

Level

m/s

2

 (ft/s

2

)

**Uncertainty 

K m/s

2

(ft/s

2

)

Series 

Designation

28403

12,000

3/8-24 

T-27

1.60 (3.53)

108 (4.25)

83.0 (94.6)

3.24 (10.63)

0.04 (0.13)

C

28405

12,000

5/8-11 

T-27

1.71 (3.78)

108 (4.25)

83.7 (95.3)

6.61 (21.67)

0.26 (0.85)

C

Recommended Airline  

Size - Minimum

Recommended Maximum  

Hose Length

Air Pressure

10mm  

3/8 in

8 meters 

25 feet

Maximum Working Pressure  6.2 bar 

90psig

Recommended Minimum 

NA 

NA

Summary of Contents for 28403

Page 1: ...safety information Marking Description WARNING READ AND UNDERSTAND INSTRUCTION MANUAL BEFORE OPERATING TOOL WARNING ALWAYS WEAR APPROVED EYE PROTECTION WARNING ALWAYS WEAR APPROVED HEARING PROTECTION WARNING AVOID PROLONGED EXPOSURE TO VIBRATION Direction of Rotation Prolonged vibration may cause injury Vibration Safety Note 12 000 r min Maximum Rotational Speed 90 PSIG 6 2 BAR MAX Maximum Air Pre...

Page 2: ...ck with 3M for mounting hardware requirements If the tool is jammed shut off the tool and ease it free Ensure the abrasive product is correctly secured Never allow this tool to be used by children or other untrained people Do not leave an unattended tool connected to air source To reduce the risks associated with skin abrasion burns cutting severing impact or entrapment Never install grinding whee...

Page 3: ...ont Wear Plate 1 25 06562 Rotor 5 Slot 1 26 28979 Vane Kevlar 1 HP Set of 5 1 27 06563 Cylinder 1 Fig 3M PN Description Qty 28 28981 Rear Endplate 1 29 06508 Ball Bearing 1 4 x 5 8 x 0 1961 1 30 06567 Washer 0 251 x 0 468 x 0 063 1 31 06568 Screw 8 32 x 3 8 1 32 06609 O Ring 1 38 x 0 094 1 33 28977 Steel Housing 1 HP 1 34 06642 Lever Assembly 1 35 28980 Trigger Valve 1 36 28983 O Ring 1 37 06614 S...

Page 4: ...Spacer 1 22 06510 Ball Bearing 3 8 x 7 8 x 9 32 1 23 28992 Front End Plate 1 24 29004 Font Wear Plate 1 25 06562 Rotor 5 Slot 1 Fig 3M PN Description Qty 26 28979 Vane Kevlar 1 HP Set of 5 1 27 06563 Cylinder 1 28 28981 Rear Endplate 1 29 06508 Ball Bearing 1 4 x 5 8 x 0 1961 1 30 06567 Washer 0 251 x 0 468 x 0 063 1 31 06568 Screw 8 32 x 3 8 1 32 06609 O Ring 1 38 x 0 094 1 33 28977 Steel Housing...

Page 5: ...mmended that the air pressure at the tool be 6 2 bar 90 psig while the tool is running so the maximum RPM is not exceeded The tool can be run at lower pressures but should never be run higher than 6 2 bar 90 psig If run at lower pressure the performance of the tool is reduced Declared noise levels measurements carried out in accordance with standard EN ISO 15744 Declared vibration levels in accord...

Page 6: ...ssibility of contact with live electricity gas pipes and or water pipes 15 Take care to avoid entanglement with the moving parts of the tool with clothing ties hair cleaning rags or loose hanging objects If entangled stop air supply immediately to avoid contact with moving tool parts 16 Keep hands clear of the spinning grinding wheel during use 17 If the tool appears to malfunction remove from use...

Page 7: ...read 5 8 11 EXT M10 1 25 INT Fibre Disc Mounting Accessories 3M PN UPC PN Description Size in 28442 28442 Disc Pad Hub For Short Shaft Tools 2 1 2 x 3 8 24 INT 28476 28476 Low Profile Disc Pad Hub 2 1 2 x 5 8 11 INT 28443 28443 Disc Pad Face Plate Ribbed Extra Hard Red 4 1 2 3M Fibre Discs and Accessories 3M Disc Pad Accessories Related Products Refer to ANSI B7 1 2000 Safety Requirements for Use ...

Page 8: ... adapter to change the spindle to 5 8 11 spindle to allow the use of wheels with either 16 mm or 7 8 center holes CH Refer to ANSI B7 1 2000 Safety Requirements for Use Care and Protection of Abrasive Wheels and ISO EN 12413 Safety Requirements for Bonded Abrasive Products for proper abrasive wheel applications MOUNTING 3 8 CENTER HOLE TYPE 27 WHEELS Figure 1 Lower Flange for 3 8 CH Type 27 Wheels...

Page 9: ...Figure 6A Figure 6B Figure 7 Figure 8 5 8 11 threads per inch Spindle with Upper Flange properly mounted For Wheels less than 3 8 thick Lower Flange for 7 8 Type 27 Wheels properly mounted For Wheels 3 8 thick and Greater Lower Flange for Type 27 7 8 Center Hole Wheels Note 7 8 lip is facing the wheel Dual Size Flanges for 16 mm and 7 8 CH Wheels Side A 16 mm lip Side B 7 8 lip 7 8 lip 3 8 24 Spin...

Page 10: ...ce Plate Figure 11 Figure 12 Figure 13 Figure 9 Figure 10 Hubs for Fibre Disc Mounting 3M PN 28442 Disc Pad Hub for Short Shaft Tools 3 8 24 INT 5 8 11 EXT 3M PN 28476 Low Profile Disc Pad Hub 5 8 11 INT Type 27 Wheel with 7 8 CH properly mounted to Upper Dual Size Flange Dual Size Lower Flange properly mounted with 7 8 CH Type 27 Wheel 5 8 11 Threads per inch Spindle 3M PN 28476 Low Profile Disc ...

Page 11: ...Nut is not required if a TN Quick Change disc is mounted Figure 16 Figure 17 Figure 18 Figure 14 Figure 15 3M PN 28442 Disc Pad Hub for Short Shaft Tools 3 8 24 INT 5 8 11 EXT NOTE 3 8 24 Tool Spindle Inside 5 8 11 Hub Spindle 3M PN 02618 Disc Retainer Nut 5 16 x 5 8 11 INT Fibre Disc with TH Quick Change Center 5 8 11 INT TN Quick Change Disc properly mounted Disc Retainer Nut properly mounted Di...

Page 12: ...alteration or modification mishandling lack of reasonable care or due to any accidental cause If a tool or any part thereof is defective within this warranty period your exclusive remedy and 3M s sole obligation will be at 3M s option to repair or replace the tool or refund the purchase price Limitation of Liability Except for the limited remedy stated above and except to the extent prohibited by ...

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