3M 29600, Instructions And Parts List

Page 1: ...R OPERATING THIS EQUIPMENT It is recommended you immediately order the spare parts listed on page 35 These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts Instructions and Parts List 800asb Type 29600 Adjustable Case Sealer with Taping Heads 3M Matic TM AccuGlide II TM STD 1 1 2 Inch 3M Matic and AccuGlide are Trademarks of 3M St P...

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Page 3: ...ude machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not requi...

Page 4: ...number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 1 800 328 1390 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 551...

Page 5: ...dy 2 800asb Contents 2 Important Safeguards 3 5 Specifications 7 9 Installation and Set Up 11 13 Receiving and Handling 11 Machine Set Up 11 13 Packaging and Separate Parts 11 12 Tape Drum Bracket 12 Machine Bed Height 12 Tape Leg Length 13 Box Size Capacity of Case Sealer 13 Electrical Connection and Controls 13 Initial Start Up of Case Sealer 13 Operation 15 19 Operation Warnings 16 Electrical O...

Page 6: ...27 31 Drive Belt Height 27 Disassemble 27 Reassemble 27 Changing Tape Leg Length 28 Box Height Range 28 31 Troubleshooting 33 Troubleshooting Guide 33 Electrical Diagram 34 Spare Parts Tools 35 Options Acessories 35 Replacement Parts Illustrations and Parts Lists 36 73 Section II AccuGlide II STD 1 1 2 Inch Taping Heads ii ...

Page 7: ...er with AccuGlideTM II 1 1 2 Inch Taping Heads is designed to apply a C clip of Scotch TM brand pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The case sealer is manually adjustable to a wide range of box sizes see Box Weight and Size Capacities page 8 ...

Page 8: ...n shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or ...

Page 9: ... upper taping heads The Warning Sharp Knife label B shown in Figure 1 1 is attached to the orange cut off knife guard on both taping heads The labels warn operators and service personnel of the very sharp knife used to cut the tape at the end of the tape application The Warning Keep Hands Away From Moving Belts label shown in Figure 1 3 is located on the infeed end of both drive assemblies The lab...

Page 10: ...ure 1 4 Pinch Point Caution Label The Safety Instructions label shown in Figure 1 5 is attached to the top front of the upper assembly The label provides convenient safeguard instructions for the operator and service personnel The Caution Pinch Point label shown in Figure 1 4 is attached to the upper assembly crossbar next to each of the compression roller locking knobs The label reminds operator ...

Page 11: ...taping head Figure 1 9 Up Down Lock and In Out Labels The Operating Notice label shown in Figure 1 8 is located on the top infeed end of both drive belt assemblies The labels remind operators of correct belt adjustment procedures Figure 1 8 Operating Notice Label The In Out label shown in Figure 1 9 is attached to the side of the machine frame next to the drive belt width adjusting crank It remind...

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Page 13: ... system roll lengths of ScotchTM brand film tapes 3 Operating Conditions Use in dry relatively clean environments at 5o to 40o C 40o to 105o F with clean dry boxes Important Machine should not be washed down or subjected to conditions causing moisture condensation on components 7 Tape Leg Length Standard 50 mm 6 mm 2 in 25 in Tape Leg Length Optional 70 mm 6 mm 2 75 in 25 in To change tape leg to ...

Page 14: ...ard Tolerances for Top Opening regular slotted corrugated containers RSC Two of the requirements of the standard are the following The box length is not more than twice the box width The box length is not more than four times the box depth DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA Box Length In Direction Of Seal Must Be Greater Than 6 Box Height If any of the above criteria are not ...

Page 15: ...n increases 100 mm 4 in and B minimum maximum dimension decreases by 100 mm 4 in See Special Set Up Procedure Box Height Range page 28 Weight approximate 170 kg 375 lbs crated approximate 152 kg 335 lbs uncrated 11 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity m...

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Page 17: ... the case sealer Following them step by step will result in an installation in your production line that best utilizes the many features built into the case sealer Refer to Figure 3 1 to identify the various components of the case sealer Important Read Warnings on page 16 before attempting to set up the case sealer for operation 1 Lift fiberboard cover off pallet after removing staples at bottom 2...

Page 18: ...A 4 Install the upper tape drum bracket on the top cross bar as shown in Figure 2 1B 5 Remove height stop plates on both columns from shipping position and re install with screws in lower set of holes as shown in Figure 2 1C 6 Install drive belt assemblies Refer to Figure 2 2 a Crank upper taping head to its fully raised position b Install drive belt assemblies on mounting shafts with exposed belt...

Page 19: ...2 8 Amp electrical service The receptacle providing this service shall be properly grounded Before the power cord is INITIAL START UP OF CASE SEALER After completing the Installation and Set Up procedure continue through Operation for tape loading and start up to be sure case sealer is properly adjusted to run boxes Figure 2 3 Machine Bed Height Adjustment and Lower Tape Drum Bracket Position TAPE...

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Page 21: ...arious components of the case sealer and also see Section II page 6 for taping head components Figure 3 1 Case Sealer Components Left Front View Note Although the upper taping head is built into the machine frame it has the same components except for side frames as the lower head which is described in Section II Refer to Section II for both upper and lower taping head tape loading maintenance and ...

Page 22: ...cal On Off Switch The box drive belts are turned on and off Off button is red with the electrical switch on the side of the machine frame Tape Loading Threading See Section II pages 7 and 8 Notes 1 Although upper taping head is built into machine tape threading is the same as shown in Section II pages 7 and 8 2 If lower taping head tape drum is mounted in outboard position remove taping head from ...

Page 23: ...d as shown and manually move box forward to contact lower taping head applying roller Turn drive belt adjustment crank to position both side drive belts against sides of box 2 ADJUST UPPER TAPING HEAD Figure 3 3 Turn height adjustment crank to position upper taping head onto box Turn clockwise to lower head counterclockwise to raise head Upper taping head must contact and hold top box flaps closed...

Page 24: ... WARNING Be sure all packaging materials and tools are removed from the machine before operating Push electrical switch On to start drive belts Move box forward under upper taping head until it is taken away by drive belts If box is hard to move under head or is crushed raise head slightly If the box movement is jerky or stops under the upper head move the side drive belts in slightly to add more ...

Page 25: ...sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Operation Continued Notes 1 Machine or taping head adjustments are described in Adjustments Section I for machine or Section II for taping heads 2 Box drive motors are designed to run at a moderate temperature of 40 C 104 F In some cases they may feel hot to the touch ...

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Page 27: ...by a shop vacuum Depending on the number and type of boxes sealed in the case sealer this cleaning should be done approximately once per month If the boxes sealed are dirty or if the environment in which the machine operates is dusty cleaning on a more frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be wiped off with a damp cloth Lubrication Like ...

Page 28: ...ollowing procedure must be performed by trained service personnel because of the high voltage electrical hazard within the control box If circuit is overloaded and circuit breaker trips unplug machine from electrical power 1 Determine cause of overload and correct 2 Remove electrical enclosure cover 3 Press the red Reset button and then the green Start button 4 Replace cover 5 Plug in machine 6 Pr...

Page 29: ...g 7 lbs See Figure 4 4 8 Reverse procedures in Steps 1 3 Figure 4 2 to reassemble the drive belt assembly Important Before installing new drive belt check the belt inside surface for drive direction arrows and install belt accordingly If no arrows are shown the belt may be installed either way 4 Turn belt adjustment screws G counterclockwise on both the upper and lower tension assemblies until bel...

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Page 31: ...y on the discharge end of the taping head To adjust belts see Maintenance Drive Belts page 22 WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments If power cord is not disconnected severe injury to personnel could result TAPE WEB ALIGNMENT Section II Page 11 TAPE DRUM FRICTION BRAKE Section II Page 11 APPLYING MECHANISM SPRING Secti...

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Page 33: ...stall the belt drive assembly D onto the pivots and secure with the cap washers B and screws A Note Both drive belt assemblies must be installed at the same operating height Special Set Up Procedure Figure 5 1 Drive Belt Assembly Disassembly Figure 5 2 Drive Belt Assembly Reassembly DISASSEMBLE Figure 5 1 1 It is first necessary to raise the top taping head Utilize the height adjustment crank and ...

Page 34: ...head which is a separate assembly To convert the upper head to 70 mm 2 75 in tape leg length refer to Section II Adjustments Changing Tape Leg Lengths page 13 WARNING Use care when working near blades as blades are extremely sharp If care is not taken severe injury to personnel could result Converting the lower head to apply 70 mm 2 75 in tape legs is the same as the upper head Refer to Section II...

Page 35: ...29 Special Set Up Procedure Continued Figure 5 3 Upper Frame Removal ...

Page 36: ...crew special washer and drive belt width adjustment crank Figure 5 4 7 Remove side covers 2 from each side of machine bed Figure 5 4 Important Before removing chain mark both front and rear sprockets chain with chalk or paint to be sure sprockets chain when re assembled will be in same position as before disassembly Figure 5 5A and B Do not rotate sprockets once chain is removed This would result ...

Page 37: ...rt upper assembly Then slowly turn height adjustment crank counterclockwise until two clicks are heard one at each plastic nut Now the upper assembly can be cranked down turn height adjustment crank clockwise for installation of special nut on bottom of each lead screw Figure 5 6 Column Spacers Columns 9 Remove fasteners M8 x 16 socket head screws and M6 plain washers that attach column spacers to...

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Page 39: ...ach other Drive belt break Squeaking noise as boxes pass through machine Tape not centered on box seam The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Section II Troubleshooting pages 15 and 16 for taping head problems Troubleshooting Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear R...

Page 40: ...d disconnect power cord from electrical supply before beginning service If power cord is not disconnected personnel could be exposed to dangerous voltages Severe injury or equipment damage could result Figure 6 Electrical Diagram Electrical Diagram ...

Page 41: ...rts Kit 78 8095 4861 9 Infeed Platform Note These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used to keep the case sealer in production Spare Parts The following parts periodically require replacement due to normal wear They should be ordered immediately and kept on hand to keep the case sealer in production 800asb Adjustable Ca...

Page 42: ...ustration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual for replacement parts ordering informati...

Page 43: ...37 800asb Assembly 800asb Adjustable Case Sealer W AccuGlide II STD 1 1 2 Inch Taping Heads ...

Page 44: ...38 800asb Adjustable Case Sealer Figure 2799 ...

Page 45: ...Tape Drum Assembly 2 Inch Wide 2799 9 78 8052 6749 5 Tape Drum Assembly 2799 10 78 8052 6268 6 Leaf Spring 2799 11 26 1002 5753 9 Screw Self Tapping 2799 12 78 8060 8172 1 Washer Friction 2799 13 78 8052 6271 0 Washer Tape Drum 2799 14 78 8100 1048 4 Spring Core Holder 2799 15 78 8017 9077 1 Nut Self Locking M10 x 1 2799 16 78 8032 0375 7 Screw Hex Hd M6 x 16 2799 17 78 8070 1215 4 Spacer Stud 279...

Page 46: ...40 800asb Adjustable Case Sealer Figure 4790 ...

Page 47: ... x 2 4790 4 78 8100 1233 2 Top Head Assembly 1 1 2 Inch Wide 4790 5 26 1003 5841 0 Screw M8 x 16 4790 6 78 8057 5716 4 Screw Flat Head Soc M8 x 15 4790 7 78 8017 9318 9 Washer Plain 8 mm 4790 8 26 1000 1347 8 Nut Hex M8 4790 9 78 8100 0901 5 Plate 4790 10 78 8052 6715 6 Bracket 4790 11 78 8094 6145 8 Screw Phillis M5 x 12 4790 12 78 8100 1043 5 Plate Short Phillips ...

Page 48: ...42 800asb Adjustable Case Sealer Figure 4792 ...

Page 49: ... Roller 4792 7 78 8094 6150 8 Spacer Hex 4792 8 78 8094 6151 6 Washer 4792 9 78 8017 9082 1 Bearing 30 mm 4792 10 78 8017 9106 8 Screw Bearing Shoulder 4792 11 78 8094 6152 4 Shaft 10 x 48 4792 12 78 8017 9074 8 Washer Nylon 15 mm 4792 13 78 8052 6566 3 Washer Friction 4792 14 78 8052 6567 1 Spring Compression 4792 15 78 8094 6370 2 Bushing Applying Roller 4792 16 78 8094 6153 2 Roller Applying 47...

Page 50: ...44 800asb Adjustable Case Sealer Figure 4793 ...

Page 51: ...6152 4 Shaft 10 x 48 4793 4 78 8094 6154 0 Bushing Buffing Roller 4793 5 78 8094 6155 7 Roller Buffing 4793 7 78 8094 6156 5 Spacer Spring 4793 8 78 8094 6157 3 Shaft 10 x 78 4793 9 26 1003 5829 5 Screw Hex Hd M6 x 12 4793 10 78 8070 1274 1 Spring Upper Silver 4793 11 78 8070 1244 4 Holder Spring 4793 12 78 8100 1045 0 Roller Buffing 44 ...

Page 52: ...46 Figure 4794 800asb Adjustable Case Sealer ...

Page 53: ...ly 4794 2 78 8070 1389 7 Link Arm Bushing Assembly 4794 3 78 8094 6158 1 Shaft Pivot 4794 4 78 8094 6151 6 Washer 4794 5 78 8017 9082 1 Bearing Special 30 mm 4794 6 78 8017 9106 8 Screw Bearing Shoulder 4794 7 26 1003 5828 7 Screw Hex Hd M6 x 10 Special 4794 8 78 8098 9095 3 Spring Extension ...

Page 54: ...48 800asb Adjustable Case Sealer Figure 4795 ...

Page 55: ...lat Hd M4 x 10 4795 8 78 8094 6162 3 Shaft Spring 4795 9 78 8052 6600 0 Spacer 4795 10 78 8070 1269 1 Bumper 4795 11 26 1005 4757 4 Screw Flat Hd M5 x 20 4795 12 78 8052 6602 6 Spring Cutter 4795 13 78 8017 9132 4 Pivot Cutter Lever 4795 14 26 1003 5828 7 Screw Hex Hd M6 x 10 Special 4795 15 78 8070 1216 2 Slide Extension 4795 16 26 1008 6574 5 Screw Flat Hd Phillips Dr M4 x 10 4795 17 78 8113 706...

Page 56: ...50 800asb Adjustable Case Sealer Figure 4796 ...

Page 57: ...5 78 8094 6165 6 Shaft Roller 4796 6 78 8052 6566 3 Washer Friction 4796 7 78 8070 1561 1 Nut M10 4796 8 26 1004 5507 5 Washer M8 4796 9 26 1003 5841 0 Screw M8 x 16 4796 10 78 8017 9074 8 Washer Nylon 15 mm 4796 11 78 8070 1562 9 Tube Roller Support 4796 12 12 7991 1752 3 Washer Plain M14 4796 13 78 8070 1563 7 Screw M10 x 80 4796 14 78 8070 1549 6 Knob VTR B M10 4796 15 26 1003 6918 5 Nut Plasti...

Page 58: ...52 800asb Adjustable Case Sealer Figure 5213 ...

Page 59: ...3 24 78 8054 8583 2 Bushing 5213 25 78 8060 8497 2 Bushing Lead Screw 5213 26 78 8059 5617 0 Set Screw M6 x 8 5213 27 78 8060 8498 0 Bushing Inner Column 5213 28 78 8060 8499 8 Sprocket 3 8 Inch Z 13 5213 29 26 1003 7946 5 Screw Soc Hd M4 x 25 5213 30 78 8076 4818 9 Chain 3 8 Inch Pitch 197 5213 31 78 8113 6803 0 Housing Assembly Chain W English Language Label 5213 32 78 8060 7878 4 Idler Screw 52...

Page 60: ...54 800asb Adjustable Case Sealer Figure 5213 ...

Page 61: ...85 8 78 8060 8029 3 Clamp 140X3 5 5285 9 78 8076 4968 2 Terminal 5285 10 26 1002 4955 1 Screw Self Tap 8PX13 5285 11 78 8010 7165 1 Screw Flat Hd Soc M5 x 25 5285 12 78 8091 0515 4 Cover Housing 5285 13 78 8060 8087 1 Screw M5 x 10 5285 14 78 8060 7872 7 Cover Plug Straight 5285 15 78 8060 7873 5 Plug Female 5285 16 78 8028 8208 0 Screw 6PX9 5 5285 17 78 8076 4967 4 Cover 5285 18 78 8054 8821 6 En...

Page 62: ...56 800asb Adjustable Case Sealer Figure 6177 ...

Page 63: ... 78 8094 6383 5 Contactor CA4 5 10 110V 60HZ 6177 13 78 8076 5378 3 Switch Thermal KTA 3 25 6177 14 78 8094 6384 3 Clamp VGPE 4 6 6177 15 78 8076 4968 2 Terminal 6177 16 78 8028 7909 4 Power Cord 6177 17 78 8100 1038 5 Cable 3X20 AWG 5 MT 6177 18 78 8060 8053 3 Wire 3 Pole 5 Meters Length 6177 19 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 6177 20 26 1000 0010 3 Washer Flat M6 6177 21 78 8076 5194 ...

Page 64: ...58 800asb Adjustable Case Sealer Figure 6183 1 of 2 ...

Page 65: ...76 0 Clamp Outer 6183 12 78 8052 6677 8 Clamp Inner 6183 13 78 8060 7693 7 Roller 32 x 38 6183 14 78 8076 5384 1 Shaft Roller 6183 15 78 8076 5385 8 Spring 6183 16 78 8100 0899 1 Conveyor Assembly Front 6183 17 78 8100 0900 7 Conveyor Front 6183 18 78 8076 5389 0 Mounting Conveyor 6183 19 78 8010 7418 4 Nut Hex M6 6183 20 78 8094 6101 1 Conveyor Assembly Rear 6183 21 78 8076 5391 6 Conveyor Rear 6...

Page 66: ...60 800asb Adjustable Case Sealer Figure 6183 2 of 2 ...

Page 67: ...ver Rear L H W English Language Label 6183 41 78 8060 7876 8 Cover Plug Lateral 6183 42 78 8028 8208 0 Screw 6P x 9 5 6183 43 78 8060 7873 5 Plug Female 6183 44 78 8060 8488 1 Screw Hex Hd M5 x 20 6183 45 78 8046 8217 3 Washer Special 6183 46 78 8005 5741 1 Washer Flat M5 6183 47 78 8094 6168 0 Stud Mounting 6183 48 26 1003 5841 0 Screw M8 x 16 6183 53 78 8076 4517 7 End Cap 22X1 6183 54 78 8098 9...

Page 68: ...62 Figure 6184 1 of 2 800asb Adjustable Case Sealer ...

Page 69: ...1 78 8100 1220 9 Shaft Drive Mount 6184 12 26 1003 5842 8 Screw Hex Hd M8 x 20 6184 13 78 8017 9318 9 Washer Plain 8 mm 6184 14 78 8076 5407 0 Screw R H 6184 15 78 8076 5408 8 Screw L H 6184 16 78 8076 5409 6 Screw Handle R H 6184 17 78 8076 5410 4 Screw Handle L H 6184 18 78 8076 5411 2 Spacer Screw 6184 19 78 8076 5412 0 Flange W Bearing 6184 20 78 8060 8010 3 Snap Ring 42 mm Shaft 6184 21 78 80...

Page 70: ...64 Figure 6184 2 of 2 800asb Adjustable Case Sealer ...

Page 71: ... Hd M6 x 12 6184 38 78 8070 1503 3 Roller Chain Tensioning 6184 39 78 8060 7878 4 Idler Screw 6184 40 78 8076 4807 2 Crank Assembly 6184 41 78 8076 5422 9 Crank Assembly 6184 42 78 8070 1509 0 Shaft Crank 6184 43 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 6184 44 78 8070 1510 8 Washer Nylon 7 x 15 x 1 6184 45 78 8070 1511 6 Bushing 6184 46 78 8005 5740 3 Washer Plain 4 mm 6184 47 78 8010 7157 8 S...

Page 72: ...66 800asb Adjustable Case Sealer Figure 6185 1 of 2 ...

Page 73: ... 8828 7 Capacitor 115V Gearmotor 6185 15 78 8070 1523 1 Screw 1 4 28 x 1 2 SHCS 6185 16 78 8094 6174 8 Extension Gearmotor 6185 17 78 8076 5439 3 Flange Assembly 6185 18 78 8060 7886 7 Screw Hex Hd M6 x 16 Special 6185 19 78 8046 8135 7 Key 5 x 5 12 mm 6185 20 78 8091 0758 0 Sprocket 3 8 Inch Z 14 6185 21 78 8057 5834 5 Tab Washer 6185 22 78 8057 5835 2 Centering Washer 6185 23 78 8076 5440 1 Pull...

Page 74: ...68 800asb Adjustable Case Sealer Figure 6185 2 of 2 ...

Page 75: ...W English Language Label 6185 48 26 1002 5753 9 Screw Self Tapping 6185 49 78 8100 1213 4 Guard Belt 6185 50 78 8100 1214 2 Guard Rubber 6185 51 78 8100 1215 9 Guard Metal 6185 52 78 8076 5255 3 Screw Phillips Hd M4 x 12 6185 53 78 8091 0764 8 Cover Chain Right 6185 54 78 8091 0765 5 Cover Chain Left 6185 55 78 8010 7165 1 Screw Flat Hd Soc M5 x 25 6185 56 78 8076 5452 6 Belt Box Drive 6185 57 78 ...

Page 76: ...70 800asb Adjustable Case Sealer Figure 6186 ...

Page 77: ...77 3 Washer Special 6 5 x 20 x 4 6186 17 78 8100 1009 6 Washer Special 6186 18 78 8094 6138 3 Roller Tension Top 6186 19 78 8052 6566 3 Washer Friction 6186 20 78 8052 6567 1 Spring Compression 6186 21 78 8017 9077 1 Nut Self Locking M10 x 1 6186 22 78 8094 6139 1 Roller Wrap 6186 23 26 1000 1613 3 Ring Retaining 10DIN6799 6186 24 78 8094 6140 9 Spacer 6186 25 78 8100 1051 8 Spacer Guard 6186 26 7...

Page 78: ...72 800asb Adjustable Case Sealer Safety and Information Labels ...

Page 79: ...on 3M Logo 2 4 78 8098 8818 9 Information Box Centering 1 5 78 8068 3859 1 Information Service and Spares 1 6 78 8070 1331 9 Warning Moving Belts 2 7 78 8070 1329 3 Warning Hazardous Voltage 1 8 78 8068 3852 6 Information Ground 1 9 78 8060 8481 6 Information Leg Height 4 10 78 8062 4266 1 Identification 3M Matic 2 11 78 8070 1622 1 Information In Out Belt Adjustment 1 12 78 8070 1336 8 Warning Sh...

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