3M 3M-Matic 700r3, Instructions And Parts List

Page 1: ...PMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Instructions and Parts Li...

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Page 3: ...tenance troubleshooting repair work and servicing plus parts list of the 3M Matic TM 700r3 Random case sealer 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Edition January 2012 Copyright 3M 2012 All rights reserved The manufacturer reserves the right to change the product at any time without notice i ...

Page 4: ...ith Scotch tapes If technical assistance or replacement parts are needed call or fax the appropriate number Included with each machine is an Instructions and Parts List manual Technical Assistance Replacement Parts and Additional Manuals Contact your local service provider Provide the customer support coordinator with the model machine name machine type and serial number that are located on the id...

Page 5: ...gnal Words Explanation 5 3 3 Table of Warnings 6 7 3 4 Operator s Qualifications Definition 8 3 5 Number of Operators 8 3 6 Safe Use of the Machine Instructions 8 3 7 Residual Hazards 8 3 8 Prevent Other Hazards Recommendations and Measures 8 3 9 Personal Safety Measures 8 3 10 Incorrect Predictable Actions Not Allowed 8 3 11 Operator s Required Skill Levels 9 3 12 Component Locations 10 3 13 Tabl...

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Page 7: ... and Controls 24 7 14 Initial Start Up 24 7 15 Case Sealer Components 25 28 7 16 Tape Loading Threading 29 7 17 Theory of Operation 29 30 7 18 Box Sealing 30 7 19 Taping Heads Completion 31 7 20 Outboard Tape Roll Holder 31 7 21 Preliminary Electric Inspection 31 7 22 Main Power Machine Connection and Inspection 31 7 23 Phases Inspection 31 8 Theory of Operation 8 1 Working Cycle Description 32 8 ...

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Page 9: ...ections to be Performed Before and After Every Maintenance Operation 42 13 5 Safety Features Inspection Efficiency Circuit Breaker 42 13 6 Machine Cleaning 42 13 7 Cutter Blade Cleaning 42 13 8 Drive Belt Replacement 43 13 9 Drive Pulley Ring 44 13 10 Drive Belt Tension 44 46 13 11 Special Setup Procedure Column Bumper Installation Machine Bed Height 47 49 13 12 Maintenance Work Log 51 14 Addition...

Page 10: ... Trademark of 3M St Paul MN 55144 1000 Drw drawing Ex for example Fig exploded view figure no spare parts Figure Illustration Max maximum Min minimum Nr number N A not applicable OFF machine not operating ON machine operating PLC Programmable Logic Control PP Polypropylene PU PU Foam Polyurethane Foam PTFE Polytetraflourethelene PVC Poly vinyl chloride W Width H Height L Length vi ...

Page 11: ...otch pressure sensitive film box sealing tape to the top and bottom center seam of regular slotted containers The 700r3 is adjustable to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 3M MaticTM 700r3 Random Case Sealer Type 40800 Note Shown above is the lower tape supply roll and bracket assembly in the alternate location 700r3 NA 2012 January ...

Page 12: ...tured following the Machine Directives 89 392 in compliance with the legal requirements at the date of inception 1 2 How to Read and Use the Instruction Manual This instruction manual covers safety aspects handling and transport storage unpacking prepa ration installation operation setup and adjust ments technical and manufacturing specifications maintenance troubleshooting repair work and servici...

Page 13: ...3 2 1 Data Identifying Manufacturer and Machine 2012 January 700r3 NA 2 GENERAL INFORMATION INTERTEK For Industrial Use Only ...

Page 14: ... is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M at its option will replace the equipment or refund the purchase price 3M shall have no obligation to provide or pay for the labor required to install the repaired or replacement part 3M shall have no obligation to ...

Page 15: ...o disconnect air if the machine has a pneumatic system Keep this manual in a handy place near the machine This manual contains information that will help you to maintain the machine in a good and safe working condition 3 2 Explanation of Signal Word and Possible Consequences Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury and or property dama...

Page 16: ...l to operate and service this equipment WARNING To reduce the risk associated with hazardous voltage Position electrical cord away from foot and vehicle traffic WARNING To reduce the risk associated with pinches entanglement and hazardous voltage Turn electrical supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING To reduce the ri...

Page 17: ...rious injuries Figure 3 5 To reduce the risk associated with pinch hazards Keep hands clear of the upper head support assembly as boxes are transported through the machine Keep hands hair loose clothing and jewelry away from box compression rollers Always feed boxes into the machine by pushing only from the end of the box Keep hands hair loose clothing jewelry away from moving belts and taping hea...

Page 18: ... machine or any part of it Clean the machine using only dry cloths or light detergents Do not use solvents petrols etc Install the machine following the suggested layouts and drawings 3 4 Operator s Qualifications Machine Operator Mechanical Maintenance Technician Electrical Maintenance Technician Manufacturer s Technician Specialist 3 5 Number of Operators The operations described below have been...

Page 19: ...uipment etc Skill 3 Specialist from the Manufacturer Skilled operator sent by the manufacturer or its agent to perform complex repairs or modifications on agreement with the customer 3 11 Operator s Skill Levels Required to Perform the Main Operations on the Machine The Table shows the minimum operator s skill for each machine operation Important The factory manager must ensure that the operator h...

Page 20: ... and controls of the case sealer Also refer to Manual 2 for taping head components Figure 3 9 700r Case Sealer Components Left Front View 700r3 NA 3 12 Component Locations Emergency Stop Switch Upper Taping Head Power Switch Assembly Machine Bed Lower Tape Roll Mount Adjustable Side Guides Upper Head Assembly ...

Page 21: ...Safeguards Continued Figure 1 1 Replacement Labels 3M Part Numbers 700r3 NA 2012 January 78 8070 1421 8 2 78 8062 4266 1 STOP 78 8095 1141 9 78 8070 1329 3 78 8068 3859 1 78 8070 1319 4 78 8113 6769 3 78 8113 6768 5 ...

Page 22: ...12 Important Safeguards continued Figure 1 2 Replacement Labels 3M Part Numbers 700r3 NA 2012 January 78 8070 1332 7 78 8098 8908 8 78 8070 1336 8 2 78 8070 1328 5 ...

Page 23: ...ued Figure 1 3 Replacement Labels 3M Part Numbers 700r3 NA 2012 January Leg Height Adjustment Label not shown 3M Logo not shown 78 8060 8481 6 78 8070 1339 2 78 8111 1496 2 78 8113 6750 3 78 8113 6717 2 78 8113 6768 5 78 8137 0886 0 ...

Page 24: ...ch maximum 4 4 Tape Scotch pressure sensitive film box sealing tapes 4 3 Operating Conditions Use in dry relatively clean environments at 5o C to 50o C 40o F to 120o F with clean dry boxes Note Machine should not be washed or subjected to conditions causing moisture condensation on components 0 5 10 15 20 25 30 35 40 45 0 5 10 15 20 25 30 35 40 Pneumatic 5 bar gauge pressure 70 PSIG 110 litre min ...

Page 25: ... 150mm 6 0 inch Unlimited Width 150mm 6 0 inch 550mm 21 5 inch Height 120mm 4 75 inch 620mm 24 5 inch Cartons narrower than 250mm 10 inch in width may require more frequent belt replacement because of limited contact area 95mm 3 75 inch height with heads adjusted to apply 50mm 2 inch tape leg lengths See Special Setup Procedure Changing the Tape Leg Length 200mm 8 0 inch minimum to 725 mm 28 5 inc...

Page 26: ...500 lbs crated approximate 200 kg 430 lbs uncrated approximate 4 11 Machine Noise Level Acoustic pressure measured at a distance of 1m from machine with Scotch PVC adhesive tape in operation 78dB Acoustic radiation pressure at 1 6m height with Scotch PVC adhesive tape in operation 73dB Measurement taken with appropriate instrument Type SPYRI MICROPHON 11 4 12 Setup Recommendations Machine must be ...

Page 27: ...ransportation of Uncrated Machine The uncrated machine should not be moved except for short distances and indoors ONLY Without the supporting pallet the machine is exposed to damage and may cause injuries To move the machine use belts or ropes paying attention to place them in the points indicated using care to not interfere with the lower taping head Figure 5 4 5 4 Storage of the Packed or Unpack...

Page 28: ...rials The 700r3 package is composed of Wooden pallet Cardboard shipping box Wooden supports Metal fixing brackets PU foam protection PP plastic straps Dehydrating salts in bag Special bag of laminated polyester aluminium Polyethylene sea freight package only Polyethylene protective material For the disposal of the above materials please follow the environmental directives or the law in your countr...

Page 29: ...0mm 22 5 inch by moving outer columns up one set of mounting holes However this change also increases minimum box height of 120 mm 4 8 inch to 170mm 6 8 inch Refer to Figure 7 3 and set the machine bed height as follows Figure 7 3 A tool kit containing some tools are supplied with the machine These tools should be adequate to setup the machine however other tools supplied by the customer will be r...

Page 30: ...the top crossbar as shown in Figure 7 7A 2 The column guards shown in Figure 7 7 have been installed upside down for shipping Remove and retain the screws and washers holding the guards on the columns for re installation after the Bumper Supports have been mounted see Column Bumper Installation in the Installation and Setup Section and Special Setup Procedures Section Figure 7 7 After the Bumpers ...

Page 31: ...ons Note A precision regulator is used to balance the top drive assembly Due to the self relieving feature of this regulator a small amount of air will continually vent to the atmosphere Thisisnormalandamountstoapproximately 3 litre min 0 1 SCFM Important Use care when working with compressed air The case sealer requires a 5 bar gauge pressure 110 litre min 70 PSIG 21 C 1 01 bar 3 75 SCFM compress...

Page 32: ... lower taping head 8 Check for free action of both upper and lower taping heads Push buffing roller into head to check for free smooth action of taping heads 9 Ensure that the tape drum bracket assembly located on the lower taping head is mounted straight down as shown in Figure 7 8A The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases To reduce the risk as...

Page 33: ...ith these screws 5 Attach the infeed conveyor over the screws using the inverted keyholes in the end of the conveyor Tighten all four 4 screws with a 13mm wrench 6 Refer to Figure 7 10 Set the cover plates over the joint between the conveyor and the frame on each side and secure them with four 4 M8 x 15 screws and M8 washers 7 7 Infeed Conveyor Assembly Figure 7 9 Infeed Conveyor Figure 7 10 Cover...

Page 34: ... off air supply and electric power Remove the Column Bumper and set screw parts package from the carton Using set screws provided install Column Bumper the recommended position is shown below Re install Safety Guard Important Some bumper positions may 1 Allow upper and lower taping heads to come into contact with each other 2 Create added stress to the bumper 3 Cause a malfunction of the machine T...

Page 35: ...ase sealer WARNING Figure 7 13 700r Case Sealer Components Left Front View 700r3 NA 2012 January 7 INSTALLATION AND Setup continued 7 15 Case Sealer Components Upper Taping Head Upper Drive Assembly Release Knob Electrical On Off Switch Box Centering Guides Infeed End Centering Guide Air Pressure Regulator Box Side Guides Centering Switch Upper Drive Assembly Switch Upper Drive Belt Covers and Bel...

Page 36: ...upply Off automatically bleeds air pressure from the case sealer air circuits 1 Electrical On Off Switch The box drive belts are turned on and off Off button is red with the electrical switch on the side of the machine frame Always turn the air Off when machine is not in use when servicing the machine or when connecting or disconnecting air supply line Note The air valve has provisions for Lockout...

Page 37: ...tch controls the box centering guides When switch is activated by a box entering the case sealer the centering guides close centering the box and released after box passes over switch the guides open 6 Air Pressure Regulator Centering Guide Force Adjustment Figure 7 16 This regulator is used to adjust centering guides according to weight of boxes Pressure should be adequate to center boxes but low...

Page 38: ...approximately 3 liter min 0 1 SCFM Figure 7 18 Mechanical Latch Upper Drive Assembly 8 Main Air Pressure Gauge Indicates main air regulator pressure setting Air regulator should be adjusted so gauge reads 5 bar gauge pressure 70 PSIG 9 Mechanical Latch Upper Drive Assembly Figure 7 18 The mechanical latch is provided to hold the upper drive assembly at the fully raised position for tape threading ...

Page 39: ... insert threading needle in taping head and replace taping head Install tape roll on drum adhesive on tape leg up thread tape under knurled roller on outboard mount then attach tape to threading needle and pull tape through taping head with threading needle Important Before turning drive belts on be sure no tools or other objects are on the conveyor bed To reduce the risk associated with pinch and...

Page 40: ...uses the guides to open Depressing the upper drive assembly raising switch causes the upper drive assembly to rise releasing the switch causes the drive assembly to descend Figure 7 21 Drive Belts 7 18 Box Sealing 1 Turn main air valve to SUP On 2 Press green electrical push button on side of machine frame to start drive belts 3 Feed boxes to machine allowing previous box to exit machine BEFORE fe...

Page 41: ...acer and fasteners from the lower taping head 3 Install alternative wrap roller and bracket on the head in place of tape bracket Replace lower head into machine 4 Install and secure tape drum bracket assembly on the entry end of the lower frame as shown in Figure 7 22 7 21 Preliminary Electric Inspection Before connecting the machine to the mains please carry out the following operations 7 21 1 Ma...

Page 42: ...ode The case sealer 700r3 has only one automatic operating mode with The EMERGENCY STOP BUTTON unlocked Figure 8 1 The main start switch ON I Figure 8 2 8 3 1 Normal Stop Procedure When the main switch is turned OFF O the machine stops immediately at any point of the working cycle The same thing happens in case of electrical failure or when the machine is disconnected from the mains 8 3 2 Emergenc...

Page 43: ...egulator Filter Filter Regulator Down to Lock Up to Adjust Air Supply Connector Air On Off Valve 2012 January 700r3 NA 9 1 Electrical Drive Belt On Off Switch 9 2 Latching Emergency Stop Button Figure 9 1 Figure 9 2 Figure 9 3 E Stop Location ...

Page 44: ...re 9 4 9 CONTROLS continued 9 5 Air Pressure Regulator Top Drive Force Adjustment 9 6 Upper Drive Assembly Actuator Switch Figure 9 5 Figure 9 6 Upper Drive Actuator Switch Pneumatic Valve Drive Assembly Raising Switch 2012 January 700r3 NA ...

Page 45: ...nob Box Centering Guides Infeed End Box Side Guides Centering Switch Upper Drive Assembly Switch Upper Drive Belt Covers and Belts Box Drive Belts Lower Taping Head Emergency Stop Switch Column Guards Figure 9 8 Figure 9 7 Pneumatic Controls Centering Guide Air Pressure Regulator Electrical On Off Switch Electrical Control Box w Circuit Breaker and Contactor ...

Page 46: ...art button Figure 10 1 10 3 Electric System Circuit Breaker The electric system is protected by a ground wire whose continuity has been tested during the final inspection The system is also subject to insulation and dielectric strength tests Important The use of an extension cord is not recommended However if one is needed for temporary use it must Have a wire size of 1 5mm diameter AWG 16 Have a ...

Page 47: ... Not Applicable to this Machine 11 4 Changing the Tape Leg Length Taping heads are preset to apply 70mm 2 75 inches long tape legs To change tape leg length to 50mm 2 0 inches refer to Instructions below and also to Manual 2 Removing Taping Heads Procedure Changing the Tape Leg Length With upper drive assembly in raised position 1 Remove tape from upper taping head 2 Pivot up the clamp that secure...

Page 48: ... belts Always push at the end of the box If the box is not centered correctly or the Upper Drive Assembly does not contact the top of the box correctly see pressure adjustment settings and or the Troubleshooting Section Important Before starting the machine verify that no tools or other objects are on the conveyor bed Important If drive belts are allowed to slip on box excessive belt wear will occ...

Page 49: ...way tension roller 1 4 Adjustment to box size H and W 1 5 Top flap compression rollers 1 6 Adjustment of tape applying spring 1 7 Conveyor bed height adjustment 1 8 Special Adjustment Changing tape leg length 2 9 Special Adjustment Column re positioning 2 12 7 Table of Operation Adjustments 12 2 Starting the Machine Important Before starting the machine verify that no tools or other objects are on...

Page 50: ...ss through machine Tape not centered on box seam The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Section II Troubleshooting for taping head problems 12 9 Troubleshooting Guide Troubleshooting Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive a...

Page 51: ...ngly adjusted Cushion screw missing Centering guide force adjust regulator set too low Centering guide cylinder speed controls not in correct adjustment Defective centering guide power valve Correction Disconnect the air supply Make sure main pressure regulator reads zero Reconnect air supply and adjust regulator to read 70 PSIG 5 bar Clean or replace head raising valve Replace valve Clean or repl...

Page 52: ... of electrical power 4 Turn the main switch STOP OFF O 5 Safety guards top drive belts 13 6 Cleaning of Machine Qualification 1 A weekly cleaning with dry rags or diluted detergents is necessary Cardboard boxes produce a significant quantity of dust and paper chips when processed or handled in case sealing equipment If this dust is allowed to build up on machine components it can cause component w...

Page 53: ...in washers 2 Loosen but do not remove lock nut B 3 Loosen tension screw C until all tension is removed from belt 4 Remove four 4 screws on side of belt guard D and slide belt guard out to expose belt 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Note Pin must not extend beyond edge of belt 7 Adjust belt tension as explaine...

Page 54: ...ning the adjustment screw so that a moderate pulling force of 3 5kg 7 lbs applied at the mid span as shown in Figure 13 7 will deflect the belt 25mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Figure 13 7 Box Drive Belt Tension Adjustment To reduce the risk associated with mechanical and electrical hazards Turn electrica...

Page 55: ...ecrease tension Tighten lock nut to secure tension setting 4 Replace center plates front cover and secure with original screws Figure 13 8 Box Drive Belt Tension Adjustment Lower Belts Infeed End 700r3 NA 2012 January Belt Tension Screw M8 Hex Head Infeed End Center Plates Box Drive Belts M10 Lock Nut M5 x 10 Flat Hd Screw 4 M6 Hex Wrench Special To reduce the risk associated with mechanical and e...

Page 56: ...cutoff blades under orange blade guards The blades are extremely sharp 700r3 NA 2012 January Belt Tension Screw M8 Hex Head Infeed End 13mm Box Wrench M10 Lock Nut Front Cover M5 x 10 Screw 4 To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WA...

Page 57: ... Adjusted to Raised Position Parts 40 and 41 are removed and replaced by Part 42 Some bumper positions may 1 Allow upper and lower taping heads to come into contact with each other 2 Create added stress to the bumper 3 Cause a malfunction of the machine These events can potentially cause damage to the machine For more information on bumper settings contact your 3M service representative 13 11 Spec...

Page 58: ...aced by a new Safety Plate included in the parts kit as shown in Figure 15104 Note This also increases the minimum box height from 120mm 4 8 inch to 170mm 6 8 inch To move the outer columns up one set of mounting holes 1 Lift the upper taping head drive assembly up and place a 200 250mm 8 10 inch block at the front and rear of the upper drive assembly Important Blocks front and rear must be same h...

Page 59: ...ate the stop bumper assembly to the desired position on both side columns Be sure that the stop bumpers are reassembled as shown and secure See Figure 13 11 and Figure 15104 3 Turn on the air and electrical power to the case sealer The upper taping head will now descend only partway thus increasing operating speed 700r3 NA 2012 January To reduce the risk associated with mechanical and electrical h...

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Page 63: ... 2 15 1 Statement of Conformity See Section 1 15 2 Emission of Hazardous Substances Nothing to report 15 3 List of Safety Features List of components assemblies with safety functions LATCHING EMERGENCY STOP BUTTON Thermal cut out relay Fixed guards upper drive belts Blade guard assemblies on both taping heads Important Install earth wire protection on electrical installation All safety features co...

Page 64: ...54 16 TECHNICAL DIAGRAMS 16 1 Electric Diagram 700r3 NA 2012 January ...

Page 65: ...tic Diagram 2012 January 700r3 NA To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING ...

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Page 67: ...ne at any time without notice It is suggested that the following spare parts be ordered and kept on hand 700r3 Qty 3M Part Number Description 2 78 8070 9531 0 Belt Drive W Hook See Manual 2 Taping Heads Replacement Parts Ordering Information and Service Refer to the first page of this instruction manual Replacement Parts and Service Information Tool Kit A tool kit part number TBA is available as a...

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Page 69: ...hine 2 Refer to the appropriate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow...

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Page 71: ...2012 January 700r3 NA Frame Assemblies 700r3 Random Case Sealer Figure 5919 Figure 15252 Figure 5920 Figure 5921 Figure 15009 Figure 5670 Figure 3439 Figure 15104 Figure 15031 Figure 15251 Frame Assemblies ...

Page 72: ...62 2012 January 700r3 NA 700r3 16 16 12 17 14 15 10 11 11 11 21 22 13 18 18 7 7 4 3 6 20 9 5 18 19 1 2 2 20 20 20 1 1 8 Figure 15031 ...

Page 73: ...rum Assembly 3 Inch Wide 15031 9 78 8098 8828 8 Tape Drum 15031 10 78 8098 8830 4 Leaf Spring 15031 11 26 1002 5753 9 Screw Self Tapping 15031 12 78 8060 8172 1 Washer Friction 15031 13 78 8052 6271 0 Washer Tape Drum 15031 14 78 8100 1048 4 Spring Core Holder 15031 15 78 8017 9077 1 Nut Self Locking M10 x 1 15031 16 78 8032 0375 7 Screw Hex Hd M6 x 16 15031 17 78 8070 1215 4 Spacer Stud 15031 18 ...

Page 74: ...2012 January 700r3 NA 700r3 17 15 12 17 16 16 19 44 14 43 45 46 23 24 22 20 20 21 31 30 29 28 28 27 27 26 36 2 7 5 8 9 10 38 37 36 11 12 13 34 33 33 32 35 25 6 6 1 6 6 35 4 3 5 OPTIONAL 25 25 Figure 15009 ...

Page 75: ...Bushing 15009 22 78 8010 7211 3 Screw Soc Hd M6 x 25 15009 23 78 8060 8487 3 Cover Switch 15009 24 78 8060 8087 1 Screw M5 x 10 15009 25 78 8010 7417 6 Nut M5 15009 26 78 8060 8488 1 Screw Hex Hd M5 x 20 15009 27 78 8046 8217 3 Washer Special 15009 28 78 8005 5741 1 Washer Plain M5 15009 29 78 8076 4537 5 Screw Soc Hd M3 x 25 15009 30 78 8076 4538 3 Washer Flat M3 15009 31 78 8059 5517 2 Nut Self ...

Page 76: ...3 38 38 38 37 40 41 34 34 36 26 27 23 22 21 20 10 10 11 12 28 29 24 25 35 39 33 30 32 31 3 3 8 8 7 9 5 6 1 3 4 2 29 17 17 17 19 16 18 14 15 13 17 17 39 42 44 43 C C B B B N M M N G G H H I I L L O O A A A D D E E F F Figure 3439 5 ...

Page 77: ...05 6897 6 Hose Connector 3439 21 78 8091 0430 6 Clamp 14 24 3439 22 78 8060 7853 7 Union Straight MR12 04 18 3439 23 78 8076 4671 2 Gauge Pressure 3439 24 78 8076 4673 8 Regulator Pressure 3439 25 26 1005 6901 6 Union Straight 3439 26 78 8076 4674 6 Nipple 1 4 1 8 3439 27 78 8059 5633 7 Air Distributor 3439 28 78 8091 0316 7 Union Straight 3101 08 10 3439 29 26 1005 6893 5 Elbow 90o 3439 30 78 807...

Page 78: ...68 2012 January 700r3 NA 700r3 6 1 3 31 29 2 4 7 7 3 18 18 20 19 5 2 12 10 11 16 6 9 13 14 18 17 18 27 28 15 23 25 33 17 26 22 24 4 30 29 4 30 21 Figure 5670 ...

Page 79: ...reaker Allen Bradley 6 3 10a 78 8076 5223 1 Circuit Breaker Allen Bradley 1 1 6A 78 8119 8965 2 Circuit Breaker Allen Bradley 5670 14 78 8094 6384 3 Clamp VGPE 4 6 5670 15 78 8076 4968 2 Terminal 5670 16 78 8028 7909 4 Power Cord U S A 5670 17 78 8100 1038 5 Cable 4 x 20 AWG 5 MT 5670 18 78 8060 8053 3 Wire 3 Pole 5 Meters Length 5670 19 26 1003 7957 2 Screw Soc Hd Hex M6 x 16 5670 20 26 1000 0010...

Page 80: ...y 700r3 NA 700r3 4 45 45 46 44 42 4 43 3 2 20 26 47 21 25 24 23 28 29 30 27 48 22 16 15 18 17 68 66 67 12 11 14 13 14 19 50 50 57 56 55 54 53 59 49 49 58 63 51 52 60 61 62 64 65 63 60 31 71 R H 72 L H Figure 15251 1 ...

Page 81: ...51 18 26 1003 7964 8 Screw Soc Hd Hex Soc Dr M8 x 20 15251 19 78 8070 1522 3 Gearmotor 115V 60HZ 15251 20 26 1011 8828 7 Capacitor 115V Gearmotor 15251 21 78 8070 1523 1 Screw 1 4 28 X 1 2 SHCS 15251 22 78 8042 2919 9 Washer Triple M6 15251 23 78 8137 0936 3 Sprocket 3 8 Z 24 15251 24 78 8137 0940 5 Screw Set 15251 25 78 8070 1598 3 Cover Chain 15251 26 78 8010 7209 7 Screw Soc Hd M6 x 12 15251 27...

Page 82: ...72 2012 January 700r3 NA 700r3 10 40 41 41 14 69 36 36 37 37 35 34 38 38 32 33 40 7 8 9 74 73 39 39 R H L H 72 71 39 31 R H L H 1 70 Figure 15251 2 ...

Page 83: ...15251 52 78 8054 8757 2 Pin Spring Holder 15251 53 26 1005 6859 6 Nut Self Locking M5 15251 54 78 8076 4774 4 Spring 15251 55 26 1003 7947 3 Screw Soc Hd Hex Soc M4 x 35 15251 56 78 8054 8758 0 Spacer Valve Holder 15251 57 78 8059 5607 1 Plate Threaded 15251 62 78 8134 2328 8 Actuator Side Guide 15251 64 78 8137 0557 7 Cover Right 15251 65 78 8137 0557 7 Cover Left 15251 66 78 8076 4715 7 Cord Gri...

Page 84: ...ortant Parts 40 41 are for NORMAL Position For RAISED Position Remove 40 41 and Replace with 42 Important Some bumper positions may 1 Allow upper and lower taping heads to come into contact with each other 2 Create added stress to the bumper 3 Cause a malfunction of the machine These events can potentially cause damage to the machine For more information on bumper settings contact your 3M service ...

Page 85: ...04 19 78 8076 4550 8 Column Inner 15104 20 78 8054 8617 8 Bearing Special 15104 21 78 8017 9106 8 Screw Bearing Shoulder 15104 22 78 8054 8589 9 Screw Special 15104 23 26 1003 6916 9 Nut Locking Plastic Insert M6 15104 24 78 8076 4551 6 Mounting Rod 15104 25 78 8054 8823 2 Washer Bumper 15104 26 78 8076 4552 4 Ring Nut Rod 15104 27 78 8059 5617 0 Set Screw M6 x 8 15104 28 78 8076 4553 2 Crossmembe...

Page 86: ...76 2012 January 700r3 NA 700r3 29 42 43 43 51 29 36 37 35 39 38 38 40 40 39 34 42 26 27 28 71 70 41 41 R H L H 69 68 41 33 R H L H 1 67 Figure 15252 1 ...

Page 87: ...5 78 8100 1132 6 Nut Special M8 15252 16 78 8017 9318 9 Washer Plain 8 mm 15252 17 78 8137 0591 6 Shaft 15252 18 78 8052 6566 3 Washer Friction 15252 19 78 8016 5855 6 E Ring 100 mm 15252 20 78 8076 4659 7 Plate Valve 15252 21 78 8010 7163 6 Screw Hex Hd M5 x 10 15252 22 26 1003 7946 5 Screw Soc Hd M4 x 25 15252 23 78 8059 5607 1 Plate Threaded 15252 26 78 8052 6710 7 Roller Idler 15252 27 78 8052...

Page 88: ...00r3 700r3 NA 2012 January 3 3 9 8 2 20 5 6 66 16 4 7 32 31 60 65 61 44 45 48 49 47 46 56 58 58 58 57 52 59 54 55 53 51 50 30 23 19 16 16 17 11 12 14 12 18 15 13 59 59 59 21 22 62 63 64 10 33 Figure 15252 2 ...

Page 89: ...1 Chain 3 8 P 65 15252 53 78 8070 1598 3 Cover 15252 54 26 1002 4955 1 Screw Self Tap 8P x 13 15252 55 78 8005 5740 3 Washer Plain 4 mm 15252 56 78 8070 1596 7 Union Elbow PG 13 5 15252 57 78 8137 0575 9 Cover Rear Upper 15252 58 78 8060 8087 1 Screw M5 x 10 15252 59 78 8005 5741 1 Washer Flat M5 15252 60 78 8070 1531 4 Belt Drive W Hook 15252 61 78 8137 0592 4 Cover Upper Front W English Language...

Page 90: ...80 700r Random Case Sealer 15 9 11 6 5 6 7 10 13 9 16 3 7 14 2 4 9 8 9 12 1 5 Figure 5919 700r3 700r3 NA 2012 January ...

Page 91: ...741 1 Washer Plain M5 5919 7 78 8010 7417 6 Nut Hex M5 5919 8 78 8100 1135 9 Bracket Strap 5919 9 78 8076 4520 1 Union PG13 Sleeve 16 5919 10 78 8076 4521 9 Sleeving Wire 900 mm 16 5919 11 78 8076 4638 1 Union PG13 5 Sleeve 14 5919 12 78 8076 4640 7 Sleeving Wire 1100 mm 14 5919 13 78 8060 8029 3 Clamp 140 x 3 5 5919 14 78 8076 4641 5 Cover 5919 15 78 8010 7157 8 Screw Hex Hd M4 x 10 5919 16 78 80...

Page 92: ... 5 6 7 6 17 16 19 15 17 13 12 33 33 25 26 35 25 24 27 28 28 41 40 43 31 14 12 23 30 30 31 29 28 17 11 10 50 52 54 36 55 55 55 54 44 42 58 57 59 61 51 62 62 60 38 39 53 56 18 38 39 37 49 49 46 47 48 45 1 45 27 34 32 Figure 5920 700r3 700r3 NA 2012 January ...

Page 93: ... Screw M3 x 25 5920 30 78 8054 8783 8 Washer Special 5920 31 78 8059 5517 2 Nut Self Locking M3 5920 32 78 8054 8784 6 Block Chain 5920 33 78 8656 3945 0 E Ring M4 5920 34 78 8054 8785 3 Rod Threaded Right Left 5920 35 78 8010 7418 4 Nut Hex M6 5920 36 26 1003 7963 0 Screw Soc Hd M8 x 16 5920 37 78 8076 4578 9 Cover Chain 5920 38 26 1002 5753 9 Screw Self Tapping 5920 39 78 8005 5740 3 Washer Plai...

Page 94: ...84 700r Random Case Sealer 700r3 14 14 14 12 10 11 5 7 8 6 3 9 4 2 13 13 15 15 1 1 Figure 5921 700r3 NA 2012 January ...

Page 95: ...er 32 x 492 5921 6 78 8100 1166 4 Plate Roller 5921 7 78 8010 7157 8 Screw Hex Hd M4 x 10 5921 8 78 8005 5740 3 Washer Plain 4 mm 5921 9 78 8076 4511 0 Cap Front R H 5921 10 78 8076 4512 8 Cap Front L H 5921 11 78 8032 0375 7 Screw Hex Hd M6 x 16 5921 12 78 8010 7418 4 Nut Hex M6 5921 13 78 8076 4514 4 Bracket Infeed Conveyor 5921 14 26 1003 5841 0 Screw M8 x 16 5921 15 78 8017 9318 9 Washer Plain...

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Page 97: ...fety Information BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Read understand and follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays Spare Parts 3M Industrial Adhesives and Tapes 3M Cent...

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Page 99: ...n U S A 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 To Our Customers This is the 3M Matic AccuGlide Scotch equipment you ordered It has been set up and tested in the factory with Scotch tapes If technical assistance or replacement parts are needed call or fax the appropriate number listed below Included with each machine is an Instructions and Parts List ma...

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Page 101: ...below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts or additional manuals include model machine name machine type and serial number that are located on the identification plate 3M Matic AccuGlide and Scotch are Trade...

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Page 103: ...ape Loading Upper Taping Head 10 Tape Loading Lower Taping Head 10 11 Maintenance 12 13 Blade Replacement 12 Blade Guard 12 Blade Oiler Pad 12 Cleaning 13 Applying Buffing Roller Replacement 13 Adjustments 14 16 Tape Latch Alignment 14 Tape Drum Friction Brake 14 Applying Mechanism Spring 15 One Way Tension Roller 15 Tape Leg Length 16 Leading Tape Leg Length Adjustment 16 Changing Tape Leg Length...

Page 104: ...e within five 5 business days after the expiration of the warranty period All notices required hereunder shall be given to 3M solely through the 3M Matic Help line 800 328 1390 To be entitled to repair or replacement as provided under this warranty the part must be returned as directed by 3M to its factory or other authorized service station designated by 3M If 3M is unable to repair or replace th...

Page 105: ...ard 3M Matic case sealers The compact size and simplicity of the taping head also makes it suitable for mounting in box conveying systems other than 3M Matic case sealers This includes replacement of other types of taping gluing or stapling heads in existing case sealing machines The AccuGlide 3 Taping Heads have been designed and tested for use with Scotch pressure sensitive film box sealing tape...

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Page 107: ...t and the manual is kept up to date with all subsequent amendments Should the equipment be sold or disposed of please ensure that the manual is passed on with the machine Electrical and pneumatic diagrams are included in the manual Equipment using PLC controls and or electronic components will include relevant schematics or programs in the enclosure or will be delivered separately as needed Keep t...

Page 108: ...re le risque associé aux dangers mécaniques et électriques Lisez comprenez et suivez toutes les consignes de sécurité d utilisation avant d utiliser ou entretenir la colleuse de carton Permettre uniquement au personnel correctement formé et qualifié d utiliser et entretenir cet équipement Pour réduire le risque associé aux pincements à l enchevêtrement et tension électrique dangereuse Couper l ali...

Page 109: ...destroyed they must be replaced to ensure operator safety See Replacement Parts Illustrations and Parts Lists for label part numbers AccuGlide 3 3 NA 2012 January 78 8070 1335 0 Figure 1 1 Replacement Labels 3M Part Numbers Upper Taping Head Label 78 8137 3317 3 Lower Taping Head Label 78 8137 3316 5 ...

Page 110: ...t 3M Matic Case Sealers 90mm 3 1 2 inches with optional 2 inch leg length Width 150mm 6 inches When upper and lower taping heads are used on 3M Matic case sealers refer to the respective instruction manual specifications for box weight and size capacities 6 Operating Rate Conveyor speeds up to 0 5 m s 100 feet per minute 7 Operating Conditions Use in dry relatively clean environments at 5 to 40 C ...

Page 111: ...7 AccuGlide 3 3 NA 7 Specifications continued 396 mm 15 19 32 in 278 mm 10 15 16 in 13 mm 1 2 in 58 mm 2 9 32 in 405 mm 405 mm 445 mm 17 1 2 in 18 mm 11 16 in 18 mm 11 16 in 130mm 5 1 8 2012 January ...

Page 112: ...0mm 2 inch tape legs if desired but both upper and lower heads must be set to ap ply the same tape leg length See Adjustments Changing Tape Leg Length From 70 to 50mm 2 3 4 to 2 Inches Also the conveyor speed at which the product moves through the taping heads affects the leading and trailing tape leg length See Adjustments sec tion Leading Tape Leg Length Adjustment Tape Width Adjustment Taping h...

Page 113: ...ly Roll Tape Adhesive Side Tape Adhesive Side Tension Wrap Roller Tension Wrap Roller Knurled Roller Knurled Roller Wrap Roller Wrap Roller Threading Needle Threading Needle Applying Roller Applying Roller One Way Tension Roller One Way Tension Roller Applying Mechanism Spring Applying Mechanism Spring Buffing Arm Cover Buffing Arm Cover Buffing Roller Buffing Roller Orange Knife Guard Orange Knif...

Page 114: ...o 3 5 and tape threading label Position the tape supply roll so the adhe sive side of tape is facing the front of the taping head as it is pulled from the supply roll 3 Attach the threading needle to the end of the roll Guide the threading needle around the wrap roller Position 1 then back around the one way tension roller Position 2 4 Continue pulling the threading needle down and guide it betwee...

Page 115: ...ler Figure 3 4 Place tape roll on tape drum to dispense tape with adhesive side forward Seat tape roll fully against back flange of drum Adhere tape lead end to threading needle as shown To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING AccuGlide 3 3 NA 2012 January Figure 3 4 ...

Page 116: ...the cutting edge of tto reduce adhesive build up Apply SAE 30 non detergent oil as needed Saturate felt oiler pad oil Should tape adhesive build up occur on blade carefully wipe clean with an oily cloth Maintenance Note Check the blade position to insure proper clearance between blade and guard by slowly pivoting the blade guard back AccuGlide 3 3 NA 2012 January Figure 4 1 Blade Replacement Knife...

Page 117: ...f the environment in which the heads operate is dusty cleaning on a more frequent basis may be necessary Note Never attempt to remove dirt from taping heads by blowing it out with compressed air This can cause the dirt to be blown inside the components onto sliding surfaces Dirt in these areas can cause serious equipment damage Never wash down or subject taping heads to conditions causing moisture...

Page 118: ...erefore box center seam Figure 5 2 1 Loosen the locking hex nut behind tape drum bracket on tape drum shaft Use an adjustable wrench or 25mm open end wrench Note To set up 72mm tape drum for 48mm tape disassemble tape drum from bracket and install lock nut between tape drum and bracket as shown in inset Figure 5 3 2 Turn tape drum shaft in or out to center the tape web use 5mm hex wrench 3 Tighten...

Page 119: ...1 Wrap a cord or small strap non adhesive 4 6 turns around the tension roller 2 Attach a spring scale to the end of the cord or strap 3 Turn the adjusting nut with the socket wrench provided until a force of approximately 0 5 kg to 0 9 kg 1 to 2 lbs is required to turn the roller by pulling on the spring scale One Way Tension Roller Figure 5 5 The one way tension roller is factory set When replaci...

Page 120: ...ox top or bottom surface will increase the leading leg length Changing Tape leg Length from 70 to 50mm 2 3 4 to 2 inches Figure 5 7 Note When changing tape leg length both upper and lower heads must be adjusted to apply the same leg lengths To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff knives under orange blade guards The blades are extremely s...

Page 121: ...between the knurled roller and its shaft Clean and lubricate shaft Remove all lubricant from roller surfaces Adjust the tape web alignments Position the roller in its mounting slot so that the tape extends just beyond the center line of the applying roller Check leg length adjustments Replace the blade Increase tape tension by adjusting the one way tension roller Clean and adjust the blade Make su...

Page 122: ...on roller is defective Tape drum not centered Centering guides not centered Box flaps not of equal length Correction Adjust the one way tension roller and or the tape drum assembly Clean adhesive deposits from the surface ends and shafts of the rollers Then lubricate roller shafts Remove all lubricant from roller surfaces Refer to tape cutting problems Rethread the tape Move spring hook to next ti...

Page 123: ...tion 1 78 8028 7899 7 Knife 89mm 3 5 Inch 2 78 8052 6602 6 Spring Cutter 4 78 8076 4500 3 Stud Mounting 1 78 8137 3312 4 Spring Lower Extension 1 78 8076 4726 4 Tool Tape Threading In addition to the above set of spare parts supplied with the taping head it is suggested that the following spare parts be maintained which will require replacement under normal wear of the taping head Qty Part Number ...

Page 124: ...number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual Replacement Parts and Service Information for replacement parts orde...

Page 125: ...1 AccuGlide 3 3 NA 2012 January Figure 10926 Upper Figure 10927 Lower Figure 10928 Figure 10929 Figure 10930 Figure 10932 Upper Figure 10931 Lower Figure 10402 Tape Head AccuGlide 3 3 inch AccuGlide 3 3 ...

Page 126: ...22 AccuGlide 3 3 NA 2012 January Figure 10932 Upper Head AccuGlide 3 3 ...

Page 127: ... 8100 1009 6 Washer Special 10932 16 78 8054 8797 8 Roller Top Tension 10932 17 26 1004 5510 9 Washer Plain M10 10932 18 78 8052 6567 1 Spring Compression 10932 19 78 8017 9077 1 Nut Self Locking M10 x 1 10932 20 78 8054 8799 4 Roller Wrap 10932 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10932 22 78 8076 4500 3 Stud Mounting not shown 10932 23 78 8076 5242 1 Stop Cut Off Frame 10932 2...

Page 128: ...24 14 15 15 16 16 Figure 10929 Upper and Lower Heads AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 129: ... 10929 6 78 8076 4738 9 Roller Wrap 10929 7 78 8054 8806 7 Spacer 10929 8 78 8017 9082 1 Bearing Special 30 mm 10929 9 78 8017 9106 8 Screw Bearing Shoulder 10929 10 78 8054 8801 8 Shaft 10 x 85 W Hexagon 10929 11 78 8017 9074 8 Washer Nylon 15mm 10929 12 26 1004 5510 9 Washer Friction 10929 13 78 8052 6567 1 Spring Compression 10929 14 78 8137 1392 8 Assembly Applying Roller 10929 15 26 1003 5829...

Page 130: ...26 6 4 3 2 1 8 5 9 7 7 7 7 7 7 AccuGlide 3 3 NA 2012 January Figure 10926 Upper Head AccuGlide 3 3 ...

Page 131: ... 2 78 8137 3301 7 Buffing Arm Sub Assembly 10926 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10926 4 78 8137 1397 7 Roller Buffing Assembly 10926 5 78 8076 4739 7 Spacer Spring 10926 6 78 8052 6580 4 Spacer 10926 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10926 8 78 8137 3311 6 Spring Upper 100 fpm 10926 9 78 8070 1244 4 Holder Spring AccuGlide 3 3 ...

Page 132: ...28 Figure 10930 Upper and Lower Heads AccuGlide 3 3 NA 2012 January 1 6 7 7 3 8 5 5 4 4 9 9 6 AccuGlide 3 3 ...

Page 133: ...10930 3 78 8137 3314 0 Shaft Pivot Buffing 10930 4 78 8017 9082 1 Bearing Special 30 mm 10930 5 78 8017 9106 8 Screw Bearing Shoulder 10930 6 26 1003 5829 5 Screw Hex Hd M6 x 12 10930 7 78 8137 3305 8 Spacer Applying Pivot 10930 8 78 8137 3313 2 Shaft Pivot Applying 10930 9 78 8094 6151 6 Washer Flat 6 5 ID x 15 OD x 0 5 Thk AccuGlide 3 3 ...

Page 134: ...30 3 2 4 8 11 12 10 10 11 13 13 14 15 14 15 17 18 16 16 9 9 7 7 5 Figure 10928 Upper and Lower Heads AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 135: ...at Hd Soc Dr M4 x 10 10928 8 78 8060 7941 0 Pin Spring Holder W Slots 10928 9 78 8052 6600 0 Spacer 10928 10 78 8070 1269 1 Bumper 10928 11 26 1005 4757 4 Screw Flat Hd Soc Dr M5 x 20 10928 12 78 8052 6602 6 Spring Cutter 10928 13 78 8017 9132 4 Pivot Cutter Lever 10928 14 26 1003 5828 7 Screw Spec Hex Hd M6 x 10 10928 15 78 8070 1216 2 Slide Extension 10928 16 26 1008 6574 5 Screw Flat Hd Phil Dr...

Page 136: ...32 Figure 10402 Upper and Lower Heads AccuGlide 3 3 NA 2012 January 4 9 14 20 4 2 8 9 10 17 15 11 16 13 13 13 13 14 12 13 7 7 1 3 7 6 5 AccuGlide 3 3 ...

Page 137: ...e Drum 10402 6 78 8098 8830 4 Leaf Spring 10402 7 26 1002 5753 9 Screw Self Tapping 10402 8 78 8060 8172 1 Washer Friction 10402 9 78 8052 6271 0 Washer Tape Drum 10402 10 78 8100 1048 4 Spring Core Holder 10402 11 78 8017 9077 1 Nut Self Locking M10 x 1 10402 12 78 8100 1050 0 Spacer Bracket 10402 13 26 1003 5829 5 Screw Hex Hd M6 x 12 10402 14 78 8133 9641 9 Tape Drum Assembly 3 Inch Head 10402 ...

Page 138: ...34 26 8 2 4 8 13 32 13 13 15 29 29 18 27 24 25 27 28 16 17 17 19 26 9 7 3 1 11 12 10 20 21 31 31 23 23 5 Figure 10931 Lower Head AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 139: ...8100 1009 6 Washer Special 10931 16 78 8054 8817 4 Roller Tension Bottom 10931 17 26 1004 5510 9 Washer Plain M10 10931 18 78 8052 6567 1 Spring Compression 10931 19 78 8017 9077 1 Nut Self Locking M10 x 1 10931 20 78 8054 8799 4 Roller Wrap 10931 21 26 1000 1613 3 Ring Retaining Tru Arc 1 420 0120 100 10931 22 78 8076 4500 3 Stud Mounting not shown 10931 23 78 8076 5242 1 Stop Cut Off Frame 10931...

Page 140: ...36 6 4 3 2 1 8 5 9 7 7 7 7 7 7 Figure 10927 Lower Head AccuGlide 3 3 NA 2012 January AccuGlide 3 3 ...

Page 141: ...0927 2 78 8137 3301 7 Buffing Arm Sub Assembly 10927 3 78 8091 0799 4 Shaft 10 x 85 W Hexagon 10927 4 78 8137 1397 7 Roller Buffing 10927 5 78 8076 4739 7 Spacer Spring 10927 6 78 8052 6580 4 Spacer 10927 7 26 1003 5829 5 Screw Hex Hd M6 x 12 10927 8 78 8137 3312 4 Spring Lower 100 fpm 10927 9 78 8070 1244 4 Holder Spring AccuGlide 3 3 ...

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