3M 3M-Matic 800ab, Instructions And Parts List

Page 1: ...rough normal use and should be kept on hand to minimize production delays Spare Parts Read Important Safeguards pages 3 5 and also operating Warnings page 16 BEFORE INSTALLING OR OPERATING THIS EQUIPMENT Important Safety Information 3M Matic and AccuGlide are Trademarks of 3M St Paul MN 55144 1000 Litho in U S A 3M 1997 44 0009 1910 8 A97 750 3M Matic TM AccuGlide II TM Instructions and Parts List...

Page 2: ...ude machine name number and type A parts order form is provided at the back of this manual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the customer support coordinator with the machine number machine type model and serial number If you have a technical question that does not requi...

Page 3: ...number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 1 800 328 1390 3M Matic AccuGlide and Scotch are trademarks of 3M St Paul Minnesota 551...

Page 4: ...mited Remedy 2 800ab Contents 2 Safety Labels 3 5 Specifications 7 9 Installation and Set Up 11 13 Receiving and Handling 11 Machine Set Up 11 13 Packaging and Separate Parts 11 13 Machine Bed Height 13 Tape Width 13 Tape Leg Length 13 Electrical Connection and Controls 13 Initial Start Up of Case Sealer 13 Operation 15 18 Operation Warnings 16 Electrical On Off Switch 16 Emergency Stop Switch 16 ...

Page 5: ...ts 22 Special Set Up Procedure 23 24 Changing Tape Leg Length 23 Case Sealer Frame 23 Taping Head 23 Drive Belt Assembly Height 23 24 Disassemble 23 Reassemble 24 Troubleshooting 25 Troubleshooting Guide 25 Electrical Diagram 26 Spare Parts Tools Label Kit 27 Options Accessories 28 Replacement Parts Illustrations and Parts Lists 29 51 ii ...

Page 6: ...th AccuGlideTM II Lower Taping Head is to automatically seal the bottom center seam of regular slotted containers The case sealer is manually adjustable to a wide range of box sizes see Box Weight and Size Capacities page 8 The machine has been designed and tested for use with Scotch TM brand pressure sensitive film box sealing tapes ...

Page 7: ...part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is unable to repair or replace the part within a reasonable time then 3M a...

Page 8: ... Warning Label Figure 1 3 Pinch Point Caution Label This safety alert symbol identifies important messages in this manual READ AND UNDERSTAND THEM BEFORE INSTALLING OR OPERATING THIS EQUIPMENT The two Warning Keep Away From Moving Belts labels shown in Figure 1 1 are located on the side of the drive belt assemblies at the infeed end The labels warn operators and service personnel to keep hands awa...

Page 9: ...shown in Figure 1 6 is located on top of both drive belt assemblies to remind operators of belt adjustment procedures The Safety Instructions label shown in Figure 1 5 is attached to the top of the left drive belt assembly The label provides convenient safeguard instructions for the operator and service personnel The Out In label shown in Figure 1 7 is attached next to the crank handle that moves ...

Page 10: ...d 3 2 in Section II to identify the knife location Keep hands out of these areas except as necessary to service the taping head or to load thread tape Important Safeguards Continued The following labels are located on the lower taping head Replacement part numbers for these two labels are listed in Section II The Tape Threading Label shown in Figure 1 9 is attached to the left side of the lower ta...

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Page 12: ...double wall B or C flute 7 Tape Leg Length Standard 70 mm 6 mm 2 3 4 inches 1 4 inch Tape Leg Length Optional 48 mm 6 mm 2 inches 1 4 inch To change tape leg length to 48 mm 2 inches see Special Set Up Procedures page 23 Specifications Specifications continued on next page 3 Operating Conditions Use in dry relatively clean environments at 5o to 40o C 40o to 105o F with clean dry boxes Important Ma...

Page 13: ...ements of the standard are the following The box length is not more than twice the box width The box length is not more than four times the box depth DETERMINE THE BOX LIMITATIONS BY COMPLETING THIS FORMULA Box Length In Direction Of Seal Must Be Greater Than 6 Box Height If any of the above criteria are not met boxes should be test run to assure proper machine performance Fibre Box Association Pa...

Page 14: ...4 kg 250 pounds uncrated 11 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyors powered or gravity must convey sealed boxes away from machine W L H A B C F Minimum mm Inches 825 32 1 2 920 36 1 4 940 37 460 18 610 24 105 4 3 16 620 24 1 2 Maximum mm Inches 1220 48 890 35 1270 50 Machine...

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Page 16: ...ns are presented in the order recommended for setting up and installing the case sealer as well as for learning the operating functions and adjustments Following them step by step will result in your thorough understanding of the machine and an installation in your production line that best utilizes the many features built into the case sealer Refer to Figure 3 1 to identify the various components...

Page 17: ...an cause severe injury 7 Ensure that the tape drum bracket assembly is mounted straight down as shown in Figure 2 3A The tape drum bracket assembly can be pivoted to provide clearance or for retrofit in certain cases Outboard tape roll mounting Alternate Position Remove the tape drum bracket assembly stud spacer and fasteners from the taping head Install and secure on the infeed end of the lower f...

Page 18: ...frame The legs can be adjusted to obtain different machine bed heights from 610 mm 24 inches minimum to 890 mm 35 inches maximum Refer to Figure 2 3C and set the machine bed height as follows 1 Raise and block up the machine frame to allow adequate leg adjustment 2 Loosen but do not remove two M8 x 16 socket head screws in one leg use M6 hex wrench Adjust the leg length for the desired machine bed...

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Page 20: ...feguards pages 3 5 and Warnings on page 16 as well as all of the Operation instructions Refer to Figure 3 1 to acquaint yourself with the various components of the case sealer and also see Section II page 6 for taping head components Figure 3 1 Case Sealer Components Left Front View ...

Page 21: ...ld result in severe personal injury and or equipment damage WARNINGS Electrical On Off Switch The box drive belts are turned on and off Off button is red with the electrical switch on the side of the machine frame Tape Loading Threading See Section II Pages 7 and 8 Note If lower tape drum is mounted in alternate lower outboard position remove taping head from machine bed by pulling straight up ins...

Page 22: ...drive belts against sides of box CAUTION If drive belts are allowed to slip on box excessive belt wear will occur Push electrical switch On to start drive belts Move box forward until it is taken away by drive belts If the box movement is jerky or stops move the side drive belts in slightly to add more pressure between the box and drive belts WARNING Be sure all packaging materials and tools are r...

Page 23: ... sure machine is cleaned and lubricated according to recommendations in Maintenance section of this manual Operation Continued Notes 1 Machine or taping head adjustments are described in Adjustments Section I for machine or Section II for taping heads 2 Box drive motors are designed to run at a moderate temperature of 40 C 104 F In some cases they may feel hot to the touch ...

Page 24: ...ild up can best be removed from the machine by a shop vacuum Depending on the number and type of boxes sealed in the case sealer this cleaning should be done approximately once per month If the boxes sealed are dirty or if the environment in which the machine operates is dusty cleaning on a more frequent basis may be necessary Excessive dirt build up that cannot be removed by vacuuming should be w...

Page 25: ...nt of drive belts in pairs especially if belts are unevenly worn REPLACEMENT SEE STEPS 1 THRU 7 TENSION ADJUSTMENT SEE STEPS 2 6 AND 7 Circuit Breaker The case sealer is equipped with a circuit breaker which trips if the motors are overloaded Located inside the electrical enclosure on the side of the machine frame just below the machine bed the circuit breaker has been pre set at 2 2 amps and requ...

Page 26: ...r and lower tension assemblies Turn the screws clockwise to increase tension or counterclockwise to decrease tension See Figure 4 3 Use a force gauge to pull the belt outward 25 mm 1 inch at midspan as shown with a moderate pulling force of 3 5 kg 7 lbs 7 Reverse procedures to reassemble the drive belt assembly Important Before installing new drive belt check the belt inside surface for drive dire...

Page 27: ...as shown in Figure 4 4 will deflect the belt 25 mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the taping head To adjust belts see Maintenance Drive Belts page 20 WARNING Turn off electrical power supply and disconnect power cord from electrical supply before beginning adjustments If power cord is not disconnected severe injury to personne...

Page 28: ... taken severe injury to personnel could result TAPING HEADS 1 Lift the lower taping head straight up to remove it from the case sealer bed 2 Refer to Section II Adjustments Changing Tape Leg Length page 13 for taping head set up Drive Belt Assembly Height The drive belt assemblies can be raised 48 mm 2 inches to provide better conveying of tall boxes This change increases the minimum box height th...

Page 29: ...spacer C onto the front and rear arm assembly pivots first 5 Install the belt drive assembly D onto the pivots and secure with the cap washers B and screws A Note Both drive belt assemblies must be installed at the same operating height Figure 5 2 Drive Belt Assembly Reassembly ...

Page 30: ...cations Problem Drive belts do not convey boxes Drive belts do not turn Drive belt break Tape not centered on box seam The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Section II Troubleshooting pages 15 and 16 for taping head problems Troubleshooting Cause Narrow boxes Worn drive belts Taping head applying spring holder missing Taping head applying sp...

Page 31: ...d disconnect power cord from electrical supply before beginning service If power cord is not disconnected personnel could be exposed to dangerous voltages Severe injury or equipment damage could result Figure 7 Electrical Diagram Electrical Diagram ...

Page 32: ...2 II 2883 6 78 8070 1390 5 Spring Torsion Label Kit A label kit part number 78 8113 6745 3 is available as a stock item and contains all the safety and information labels used on the case sealer or separate labels can be ordered from the parts list page 51 Note These spare parts are supplied with the tool kit that comes with your machine and should also be ordered separately as used to keep the ca...

Page 33: ...hment 78 8069 3926 6 Low Tape Sensor Kit 78 8079 5560 0 Tape Application Sensor Kit 78 8095 4855 1 2 Inch Tape Edge Fold Kit Lower 78 8114 0829 9 AccuGlide II STD 2 Inch Lower Taping Head 78 8114 0831 5 AccuGlide II STD 3 Inch Lower Taping Head For additional information on the options accessories listed below contact your 3M Representative Options Accessories ...

Page 34: ...ration includes the part number and part description for the parts in that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard parts locally should the customer elect to do so 4 Refer to the first page of this instruction manual for replacement parts ordering information ...

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Page 36: ...31 800ab Assembly 800ab Adjustable Case Sealer W AccuGlide II STD 2 Inch Taping Head ...

Page 37: ...32 800ab Adjustable Case Sealer Figure 3419 ...

Page 38: ...0 1569 4 Tape Drum Assembly 2 Inch Wide 3419 7 78 8052 6749 5 Tape Drum Assembly 3419 8 78 8052 6268 6 Leaf Spring 3419 9 26 1002 5753 9 Screw Self Tapping 3419 10 78 8060 8172 1 Washer Friction 3419 11 78 8052 6271 0 Washer Tape Drum 3419 12 78 8100 1048 4 Spring Core Holder 3419 13 78 8017 9077 1 Nut Self Locking M10 x 1 3419 14 78 8070 1215 4 Spacer Stud 3419 15 78 8010 7169 3 Screw Hex Hd M6 x...

Page 39: ...34 800ab Adjustable Case Sealer Figure 6163 1 of 2 ...

Page 40: ...8 8100 1220 9 Shaft Drive Mount 6163 12 26 1003 5842 8 Screw Hex Hd M8 x 20 6163 13 78 8017 9318 9 Washer Plain 8 mm 6163 14 78 8076 5407 0 Screw R H 6163 15 78 8076 5408 8 Screw L H 6163 16 78 8076 5409 6 Screw Handle R H 6163 17 78 8076 5410 4 Screw Handle L H 6163 18 78 8076 5411 2 Spacer Screw 6163 19 78 8076 5412 0 Flange W Bearing 6163 20 78 8060 8010 3 Snap Ring 42 mm Shaft 6163 21 78 8076 ...

Page 41: ...36 800ab Adjustable Case Sealer Figure 6163 2 of 2 ...

Page 42: ... Screw Hex Hd M6 x 12 6163 38 78 8070 1503 3 Roller Chain Tensioning 6163 39 78 8060 7878 4 Idler Screw 6163 40 78 8076 4807 2 Crank Assembly 6163 41 78 8076 5422 9 Crank 6163 42 78 8070 1509 0 Shaft Crank 6163 43 26 1005 5316 8 Screw Flat Hd Hex Dr M5 x 16 6163 44 78 8070 1510 8 Washer Nylon 7 x 15 x 1 6163 45 78 8070 1511 6 Bushing 6163 46 78 8005 5740 3 Washer Plain 4 mm 6163 47 78 8010 7157 8 ...

Page 43: ...38 800ab Adjustable Case Sealer Figure 6174 1 of 2 ...

Page 44: ...174 11 78 8052 6676 0 Clamp Outer 6174 12 78 8052 6677 8 Clamp Inner 6174 13 78 8060 7693 7 Roller 32 x 38 6174 14 78 8076 5384 1 Shaft Roller 6174 15 78 8076 5385 8 Spring 6174 16 78 8094 6100 3 Conveyor Assembly Front 6174 17 78 8076 5387 4 Conveyor Front 6174 18 78 8091 0780 4 Shaft Central Roller 6174 19 78 8091 0781 2 Shaft Side Roller 6174 20 26 1003 5828 7 Screw Hex Hd M6 x 10 Special 6174 ...

Page 45: ...40 800ab Adjustable Case Sealer Figure 6174 2 of 2 ...

Page 46: ... 1 Support Roller Chain Tensioning 6174 37 78 8076 5484 9 Cover R H 6174 38 78 8113 6836 0 Cover L H W English Language Label 6174 39 78 8060 7876 8 Cover Plug Lateral 6174 40 78 8028 8208 0 Screw 6P x 9 5 6174 41 78 8060 7873 5 Plug Female 6174 42 78 8060 8488 1 Screw Hex Hd M5 x 20 6174 43 78 8046 8217 3 Washer Special 6174 44 78 8005 5741 1 Washer Plain M5 6174 45 78 8076 4991 4 Spacer 6174 46 ...

Page 47: ...42 800ab Adjustable Case Sealer Figure 6175 1 of 2 ...

Page 48: ...or 15uF 300VAC Motor Run 6175 15 78 8070 1523 1 Screw 1 4 28 x 1 2 SHCS 6175 16 78 8094 6174 8 Extension Gearmotor 6175 17 78 8076 5439 3 Flange Assembly 6175 18 78 8060 7886 7 Screw Hex Hd M6 x 16 Special 6175 19 78 8046 8135 7 Key 5 x 5 12 mm 6175 20 78 8091 0758 0 Sprocket 3 8 Inch Z 14 6175 21 78 8057 5834 5 Tab Washer 6175 22 78 8057 5835 2 Centering Washer 6175 23 78 8076 5440 1 Pulley Assem...

Page 49: ...44 800ab Adjustable Case Sealer Figure 6175 2 of 2 ...

Page 50: ...anguage Label 6175 49 78 8113 6811 3 Cover Drive L H W English Language Label 6175 50 26 1002 5753 9 Screw Self Tapping 6175 51 78 8100 1213 4 Guard Belt 6175 52 78 8100 1214 2 Guard Rubber 6175 53 78 8100 1215 9 Guard Metal 6175 54 78 8076 5255 3 Screw Phillips Hd M4 x 12 6175 55 78 8091 0764 8 Cover Chain Right 6175 56 78 8091 0765 5 Cover Chain Left 6175 57 78 8010 7165 1 Screw Flat Hd Soc M5 x...

Page 51: ...46 800ab Adjustable Case Sealer Figure 6176 ...

Page 52: ...8113 6984 8 Bracket Roller R H W English Language Label 6176 4 78 8113 6985 5 Bracket Roller L H W English Language Label 6176 5 78 8076 5491 4 Shaft Roller 6176 6 78 8060 8106 9 Bushing Nylon 6176 7 78 8055 0821 1 Rubber Roller 6176 8 78 8052 6566 3 Washer Friction 6176 9 78 8016 5855 6 E Ring 10 mm 6176 10 26 1003 6918 5 Nut Hex Flange M10 Plastic Insert ...

Page 53: ...48 800ab Adjustable Case Sealer Figure 6177 ...

Page 54: ...0 110V 60HZ 6177 13 78 8076 5378 3 Circuit Breaker Sprecher Schuh KTA 3 25 6177 14 78 8094 6384 3 Clamp VGPE 4 6 6177 15 78 8076 4968 2 Terminal 6177 16 26 1009 8724 2 Power Cord W Plug Type SO 6177 17 78 8100 1038 5 Cable 3X20 AWG 5 MT 6177 18 78 8060 8053 3 Wire 3 Pole 5 Meters Length 6177 19 26 1003 7957 2 Screw Soc Hd Hex Hd M6 x 16 6177 20 26 1000 0010 3 Washer Flat M6 6177 21 78 8119 6528 0 ...

Page 55: ...50 800ab Adjustable Case Sealer Safety and Information Labels ...

Page 56: ...azardous Voltage 1 2 78 8070 1366 5 Information Safety Instructions 1 3 78 8060 8481 6 Information Leg Height 4 4 78 8062 4266 1 Information 3M Matic 2 5 78 8068 3859 1 Information Service and Spares 1 6 78 8069 3852 6 Information Ground 2 7 78 8098 8955 9 Information Out In Belt Adjustment 2 8 78 8070 1629 6 Information Belt tensioning 2 9 78 8095 1141 9 Information Stop 1 10 78 8070 1330 1 Warni...