3M 4220-ET Instructions Manual Download

Page: 3 / 32

78-8122-3169-0-F

1.0 General

1.1 These instructions provide the information necessary for the installation of the 3M

™

Cross-Connect Cabinets 4220

and 4230 Series. The 4220 and 4230 series cabinets hold frames that accommodate 3M

™

Self-Strip System Cross-

Connect Blocks 4320 and

™

Quick Connect System (QCS) 2810 Blocks. The cabinets are available empty or

with loaded frames. The frames can be ordered empty or loaded with blocks. Slab preparation, cabinet mounting,

cable preparation, splicing, jumper installation and accessories of the cabinet are covered in the instruction.

1.2 To make these instructions easier to read, abbreviated cabinet product numbers will be used throughout the steps.

Use the Naming Guide to determine the proper cabinet product numbers needed for your application.

4220V - G - QCSHC 2400 -1200 / T - A

Cabinet Series

Cabinet Size and Style

Type of Terminal Block (QCS-2810 Block, Hi Cat twisted tail)

Cabinet Maximum Pair Capacity

Cabinet Pair Count Provided

Connector on the end of stub of the Block

Cabinet Color (Almond)

Cabinet with 3M

™

Quick Connect System (QCS) 2810 Blocks:

4220V - G - SSHCTO 3600 - 1800 GBM - A

Cabinet Series

Cabinet Size and Style

Type of Terminal Block (self-strip, Hi Cat, tan & orange)

Cabinet Maximum Pair Capacity

Cabinet Pair Count Provided

Connector on the end of stub of the Block

Cabinet Color (Almond)

Cabinet with 3M

™

Self-Strip Block 4320:

*See pages 4 - 6 for specific detail.

1.3 Cabinet mounting methods. Choose and procure materials for one of the following mounting methods.

• 3M

™

Mounting Ring 4256 for the 4220 and 4230 cabinet (see step 5.2) for pour in place pad

• 1/2-13 UNC anchor inserts (4) (use with pour-in-place pad, see step 5.1(b)

• Manufactured precast or fabricated pad

Additional materials needed for cabinet installation:

• Port sealing materials

• Splicing connectors

• 3M

™

Scotchlok

™

Shield Bond Connectors and bond per approved company practice

• Identification/location labels

1.4 Tools are needed for the cabinet installation:

• 3/8"and 1/2" socket wrench sets

• Module/connector splicing tools

• Standard hand tools

Summary of Contents for 4220-ET

Page 1: ...3M Cross Connect Cabinets 4220 and 4230 with 3M Self Strip Blocks 4320 and 3M Quick Connect System QCS 2810 Blocks Instructions March 2011 78 8122 3169 0 F 3 ...

Page 2: ...unting Pads for Cabinets 10 6 0 3M Cross Connect Cabinet Installation 13 7 0 Cable Port Sealing 14 8 0 Shield Bonding 18 9 0 Cable Termination to the 3M Self Strip Blocks 4320 18 10 0 Identification of 3M Self Strip Blocks using number labels 21 11 0 Jumper Wire Installation and Routing 22 12 0 Accessories Installation 23 13 0 Electronic and Fiber Equipment Mounting 24 ...

Page 3: ...et Maximum Pair Capacity Cabinet Pair Count Provided Connector on the end of stub of the Block Cabinet Color Almond Cabinet with 3M Quick Connect System QCS 2810 Blocks 4220V G SSHCTO 3600 1800 GBM A Cabinet Series Cabinet Size and Style Type of Terminal Block self strip Hi Cat tan orange Cabinet Maximum Pair Capacity Cabinet Pair Count Provided Connector on the end of stub of the Block Cabinet Co...

Page 4: ...49 3 4 X X 4220EE 1800 2 SS9 36 1 2 x 18 x 49 3 4 X X 4220ET 1350 1 SS1350 36 1 2 x 18 x 64 3 4 X X 4220EET 2700 2 SS1350 36 1 2 x 18 x 64 3 4 X X Cabinets with 3M Quick Connect System QCS Blocks Blocks Cabinet Product Max Pair Count QCS 2810 Max of Frames QCS 2810 Frame Number Dimensions Width Depth Height Single Sided Double Sided Low Profile High Profile 4220D 600 1 QCS6 22 1 4 x 18 x 49 3 4 X ...

Page 5: ...7 1 2 x 26 x 64 3 4 X X 4230K 5400 6 SS9K 57 1 2 x 26 x 64 3 4 X X 4230KT 5400 6 SS9K 57 1 2 x 26 x 68 3 4 X X 4230T 3600 4 SS9K 44 x 26 x 68 3 4 X X Cabinets with 3M Quick Connect System QCS 2810 Blocks Cabinet Product Max Pair Count QCS 2810 Max of Frames QCS 2810 Frame Number Dimensions Width Depth Height Single Sided Double Sided Low Profile High Profile 4220F 2400 4 QCS6 57 1 2 x 18 x 49 3 4 ...

Page 6: ...x 26 x 49 3 4 X X Cabinets with 3M Quick Connect System QCS 2810 Blocks Cabinet Product Max Pair Count QCS 2810 Max of Frames QCS 2810 Frame Number Dimensions Width Depth Height Single Sided Double Sided Low Profile High Profile 4230LF 4500 5 QCS9K 76 3 4 x 26 x 64 3 4 X X 4230L 9000 10 QCS9K 76 3 4 x 26 x 64 3 4 X X 4230MF 3000 5 QCS6 72 x 26 x 49 3 4 X X 4230M 6000 10 QCS6 72 x 26 x 49 3 4 X X 2...

Page 7: ...ss Connect Cabinets D DD F G Series 3M Frame SS9 for use in 3M Cross Connect Cabinets E EE Series 3M Frame SS9K for use in 3M Cross Connect Cabinets KF K KT T and LF L Series 3M Frame SS6N for use in 3M Cross Connect Cabinets MF M Series 3M Frame SS1350 for use in 3M Cross Connect Cabinets ET EET Series 3M Frame QCS9K for use in 3M Cross Connect Cabinets KF K KT T and LF L Series ...

Page 8: ...DD F G cabinets b 3M Chamber Cover 4246 K for 3M Quick Connect System QCS Covers empty frame positions in KF K LF L cabinets 3 2 3M Mounting Rings To anchor cabinets onto the concrete slab a 4256 D DD rings for the D DD cabinets b 4256 E EE rings for the E EE and ET EET cabinet c 4256 F G rings for the F G KF K KT LF L and MF M cabinets Note Dimensions shown on page 10 3 3 3M Port Kits a 3M Port K...

Page 9: ...810 Blocks 3 7 3M Self Strip Replacement Caps 4320 100 tan 100 orange 3 8 Caps for 3M Quick Connect System QCS 2810 Blocks 3 9 3M Priority Circuit Caps 4324 For protecting priority circuits 4324 R 4324 Y yellow 3 10 Priority Caps for 3M Quick Connect System QCS 2810 Blocks 3 11 3M Spacer Blocks 4361 Covers empty block positions in frames 4361 Self Strip Blocks 3 12 Spacer Block for 3M Quick Connec...

Page 10: ...0 24 AWG orange white jumper wire 4069 250 24AWG orange white jumper wire 4368 800 22 AWG red white jumper wire 4369 250 22 AWG red white jumper wire 4368 800 22 AWG red white jumper wire 4369 250 22 AWG red white jumper wire 3 14 3M Split Access Panel Kit ...

Page 11: ...Modules 4 2 3M 710 Uni Presser 25 Pair Cutter Presser For splicing 3M 710 Connectors 4 3 3M Self Strip Pair Pocket Test Probe 4327P 4 4 3M Self Strip Pair Probe and Dish 4327 A 3M Self Strip Pair Probe w o Dish 4327 4 5 3M Single Pair Test Probe 2827 4 6 3M Single Pair Test Probe 2827 and Dish ...

Page 12: ...tes the anchor bolts Figure Model A B Used With Cabinets 1 4256 D DD 26 19 D DD Series 1 4256 E EE 41 19 E EE ET EET Series 2 4256 F G 62 19 F G KF K MF M LF L KT Series Cable duct location markers Opening 14 3 4 x 6 3 4 Removable section for rehab Internal Mount External Mount A B Figure 1 Opening 14 3 4 x 6 3 4 Opening 14 3 4 x 6 3 4 Internal Mount Removable section for rehab External Mount A B ...

Page 13: ...the bottom of the mounting ring with bolts anchors and bolts provided with ring Note Anchors can be located for either internal or external attachment to the cabinet Note Side of mounting ring can be cut open for placement around cable for rehab applications 6 Set mounting ring on leveling stakes and make sure ring is level with concrete form Secure to leveling stakes with four nails 7 Pour concre...

Page 14: ...ct internal or external attachment to cabinet Model Overall Pad W x D Cable Ducts Sweeps Entry Location Concrete Anchor Location Number A B C D E F G H J K 4220 D DD Internal 38 60 9 19 26 7 11 16 25 10 4220 E EE Internal 53 75 19 15 34 7 18 16 32 10 4220 4230 F G K M L Internal 74 75 20 34 34 7 20 33 32 10 4220 D DD External 38 60 9 19 26 7 7 24 23 13 4220 E EE External 53 75 19 15 34 7 7 3 8 38 ...

Page 15: ...frames to minimize weight c Remove top and front access panels front cable port plate and lower frame support Note If a lift boom truck is used reposition the two side lifting straps for attachment of a sling Attach lift device sling to cabinet lift straps d Position cabinet onto the mounting points of the ring or anchors Align cables with cable ports 6 3 Secure cabinet to the pad The cabinets hav...

Page 16: ...t Position 6 6 Reverse the doors and removable back panel to install a 3M Cross Connect Cabinet 4220 D E F KF KT or 4230 MF or LF against a wall or obstruction Note Mounting pad requirements are the same a Remove the doors with the hinges and the door latching system from the front of the cabinet b Remove the back panel and its supports and attach them to the front of the cabinet using the same ha...

Page 17: ... sealant tape a Remove cable sheath b Clean and scuff cable in location of cable ports c Install shield connectors and attach bond straps making sure that the straps will reach the bond plate Sheath required for cable with sealing tape collar application 14 Slab d Wrap sealing tape around cable Build diameter to 1 4 larger than I D of cable port e Replace top access panel using supplied fasteners ...

Page 18: ... larger than the inside diameter of the ports f Slide the tape bundle down into the port openings Leave a 1 2 of space between the tape and the top of the ports for foam expansion Tighten all bolts g Mix the 4411 expanding sealant according to instructions provided Note Carefully follow safety health and environmental information given on product label or the Material Safety Data Sheet for the com...

Page 19: ...the front plate from the flexible port entry kit Install the port body onto the threaded studs f Place cables into port and install the front plate Wrap each cable with at least one layer of foam tape Leave 1 2 of space between the top of the tape and top of the port Install base cover plate Tighten all bolts g Mix the expanding sealant according to manufacturer s instructions Note Carefully follo...

Page 20: ...n c Fill sleeve with Re enterable Encapsulant 8882 Pedestal Base Sealant 4411 or Encapsulating and Blocking Compound 4407 Note Carefully follow safety health and environmental information on the product label or Material Safety Data Sheet for compound being used d Replace top access panel using supplied fasteners e Replace front access panel using supplied fasteners f Attach foam seal across front...

Page 21: ...d connector s and the cabinet bond plate 8 2 Identify cable bond straps on bond log label in the cabinet 9 0 Cable Termination to the 3M Self Strip Blocks 4320 9 1 Break feeder and distribution field cables into 100 pair groups Route the groups up to the tie bar and across to the appropriate frame location according to the cross connect block counts in Section 9 2 ...

Page 22: ...ries 3M Cross Connect Cabinets E EE Series ET EET Series Cabinets in 3M Cross Connect Cabinets F G Series KF K Series Cabinets in 1 300 D I S T R I B U T I O N 301 600 D I S T R I B U T I O N 601 900 D I S T R I B U T I O N 1 300 F E E D E R 301 600 F E E D E R 601 900 F E E D E R 901 1200 D I S T R I B U T I O N 1201 1500 D I S T R I B U T I O N 1501 1800 D I S T R I B U T I O N B L A N K 3M Cros...

Page 23: ...ur company procedure d Cable tie groups creating adequate slack to lower frames Cable Frame Support 9 5 Cable slack storage in the frame optional a Dress field cable to complete an up and down loop of conductors plus length to splice to the frame tails Fold and bundle these groups so that they will tuck into the space behind the frames blocks Splice the field conductors to the block tails b Use th...

Page 24: ...n the same method as the frames h Splice the field conductors and block tails following your company practice i Complete the splicing and install the frame Attach the safety cable to the frame j Bundle the splices in the frame the same as the other frames k Secure all frames in the upright position 10 0 Identification of 3M Self Strip Blocks 4320 Using Number Labels 10 1 Remove protector tape from...

Page 25: ...xit port 11 3 With a screwdriver blade fully inserted into post slot rotate post 90 clockwise until the wire end cuts off The post slot should be horizontal Note The wire cut off is the indication that the wire is connected 11 4 To remove a jumper wire rotate the post with a screwdriver 90 counterclockwise The post slot will be vertical Remove the wire from the post Always pull it out of the cross...

Page 26: ...caps test ports b Depress the clamps to allow clearance over cap heads Push probe forward until clamps snap behind cap head c 3M Self Strip Pocket Test Probe 4327P This probe is installed with the same procedures as the 4327 probe It is used as a personal test probe as needed 12 2 3M Priority Circuit Caps 4324 SS a Attach 4324 priority caps on special circuits for identification and protection fro...

Page 27: ...our company procedure d Cable tie groups creating adequate slack to lower frames Cable Frame Support 13 4 Cable slack storage in the frame optional a Dress field cable to complete an up and down loop of conductors plus length to splice to the frame tails Fold and bundle these groups so that they will tuck into the space behind the frames blocks Splice the field conductors to the block tails b Use ...

Page 28: ...company practice i Complete the splicing and install the frame Attach the safety cable to the frame j Bundle the splices in the frame the same as the other frames k Secure all frames in the upright position 14 0 Identification of 3M Quick Connect System QCS 2810 Blocks Using Number Labels 14 1 Remove protector tape from identification pads on the blocks in the cabinet 14 2 Select labels blue for d...

Page 29: ...by repeating the procedure described in steps 15 1 and 15 2 15 5 Terminate additional jumper wires by repeating the above procedure 15 6 To remove jumper wires open the cap and pull wires straight out from block 16 0 Accessories Installation of the 3M Quick Connect System QCS 2810 Blocks 16 1 Plug the 3M Pair Test Probe 2827 into the cap of the pair being tested with the black lead to the left and...

Page 30: ...k 17 3 Standard 3M Cross Connect Frames SS6 or SS9K or narrow 3M Cross Connect Frames SS300N or SS450N can be mounted along side the equipment rack s for combined electronics fiber and cross connect applications Examples using the 4220 F cabinet are shown below 23 23 19 19 27 3M Cross Connect Cabinet 4220 F with Two Equipment Racks 3M Cross Connect Cabinet 4220 F with One Equipment Rack and one 3M...

Page 31: ...78 8122 3169 0 F 31 ...

Page 32: ...M Warranty Limited Remedy Limited Liability This product will be free from defects in material and manufacture for a period of one 1 year from the time of purchase 3M MAKES NO OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE If this product is defective within the warranty period stated above your exclusive remedy shall be at...

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