3M 5467A-We, Instructions Manual

Page 1: ...or O D Range Size Range 5467A We 1 07 to 1 70 1 0 AWG 350 kcmil 27 2 mm to 43 2 mm 60 185 mm2 Splices including size transitions can be made to smaller or larger conductors but larger conductors may require special neutral handling provided both cables are within the Insulation O D Range and the connector meets the dimensional requirements shown below CAUTION Working around energized high voltage ...

Page 2: ...e 7 For JCN to JCN Splices 2 3 Connect Neutral Wires for JCN Splices 10 2 4 Install Jacket for JCN Splices 11 For CN to CN Splices 2 5 Connect Neutral Wires for CN Splices 12 2 6 Install Jacket for CN Splices 13 For CN to JCN Transition Splices 2 7 Connect Neutral Wires for Transition Splices 15 2 8 Install Jacket for Transition Splices 16 Connector Crimping Information 17 ...

Page 3: ... 5467A 1 ea b Cold Shrink Jacketing Tube 1 ea c Cold Shrink Adapter Tube 2 ea d Red Compound Tubes non silicone grease 2 ea e Scotch Mastic Strip 2230 6 length 6 ea f Scotch Rubber Mastic Tape 2228 Rolls 2 ea g 3M Cable Cleaning Pad Kit CC 3 1 ea h Cable Preparation Template 1 ea i Neutral Pad 1 ea j Instruction Booklet 1 ea ...

Page 4: ...tric Neutral JCN Concentric Neutral CN Cables and JCN to CN Transition Splices Jacketed Concentric Neutral JCN Concentric Neutral CN Cold Shrink Jacket Splice Body Connector Cable Insulation Cable Semi con Tape Marker Cable Jacket Rubber Mastic Seal Cutaway view JCN ...

Page 5: ...equired on one cable to provide extra neutral wire length for connecting the neutrals Jacketed Concentric Neutral JCN Concentric Neutral CN extra neutral wire length 13 330 mm 8 1 2 216 mm Note Cables must be within the Insulation O D Range of the splice kit and the connector must meet the dimensional requirements shown on the front page 13 330 mm 8 1 2 216 mm 4 1 2 114 mm 4 1 2 114 mm ...

Page 6: ...gainst cables and temporarily secure with vinyl tape For CN splices with exposed neutral connections Carefully bend neutral wires back over binding wire or tape Press them against cables and temporarily secure with vinyl tape For CN to JCN transition splices or CN splices with covered neutral connections Clean cable semi con as shown Place a strip of mastic around cable semi con next to neutral bi...

Page 7: ...ce body can be put on the cable stacked inside each other Normal installation loose core end loose core end Stacked for limited space Aluminum Connector Al Cu Copper Connector Cu Note Jacketing is not optional Cold shrink jacketing tube must be installed Aluminum Al Cu Connector Growth Chart Conductor Size Typical growth allowance per end 1 0 3 0 1 8 3 mm 4 0 350 1 4 6 mm Note 1 Copper connectors ...

Page 8: ...Position adapter tube over the connector Shrink adapter near center of connector by pulling and unwinding the loose core end 2 1 5 For 1 0 through 3 0 AWG connectors or connectors with an O D between 0 51 0 76 13 0 19 3 mm Slide the cold shrink adapter tube with the WHITE CORE onto the insulation with the loose core ribbon end going on first away from the cable end For 4 0 AWG through 350 kcmil co...

Page 9: ...yer of each cable by at least 1 2 12 7 mm tape marker Note DO NOT push the splice body towards the tape marker as this may cause the end to roll under If the end does roll under DO NOT use sharp edged tools to pull it out as this could cut and damage the splice 2 2 4 Clean cables using standard practice a Do not use solvent or abrasive on cable semi conductive insulation shield b If abrasive is us...

Page 10: ...pression connectors The neutral wires should pass through the connector making an overlap crimp Trim excess neutral wire on both sides for a non grounded splice or on the spice body side only for a grounded splice All connections must be made over the neutral pad After all of the neutral wires are connected Wrap a mastic strip over the end of the cable jacket and the previously applied mastic on b...

Page 11: ...plice Mastic Seal 2 4 2 Begin to install the cold shrink tube by completely covering the rubber mastic and slowly pulling and unwinding the inner core counterclockwise toward the splice body The outer core should remain relatively stationary while unwinding the inner core If the outer core begins to move towards the first mastic seal gently pull the outer core and jacketing tube towards the second...

Page 12: ...consin Electric specifications 2 5 Connect Neutral Wires for CN Splices For CN to CN Splices 2 5 1 Route neutrals straight across splice body and secure using vinyl tape Neutrals straight across splice 2 4 3 Continue to install the cold shrink tube over the rubber mastic on the other cable by slowly pulling and unwinding the outer core counterclockwise This portion of the cold shrink tube installs...

Page 13: ...tric specifications 2 5 2 Connect the neutral wires using inline compression connectors The neutral wires should pass through the connector making an overlap crimp Trim excess neutral wire on both sides for a non grounded splice or on the spice body side only for a grounded splice All connections must be made over the neutral pad After all of the neutral wires are connected Wrap a mastic strip ove...

Page 14: ... unwinding the inner core counterclockwise toward the splice body The outer core should remain relatively stationary while unwinding the inner core If the outer core begins to move towards the first mastic seal gently pull the outer core and jacketing tube towards the second mastic seal and continue unwinding the inner core first rubber mastic seal 2 6 3 Continue to install the cold shrink tube ov...

Page 15: ... wires through the inline compression connectors for connection to the ground wire per Wisconsin Electric specifications 2 7 3 Connect the neutral wires using inline compression connectors The neutral wires should pass through the connector making an overlap crimp Trim excess neutral wire on both sides for a non grounded splice or on the spice body side only for a grounded splice All connections m...

Page 16: ...rn off end mastic seal first rubber mastic seal 2 8 2 Begin to install the cold shrink tube by completely covering the rubber mastic and slowly pulling and unwinding the inner core counterclockwise toward the splice body The outer core should remain relatively stationary while unwinding the inner core If the outer core begins to move towards the first mastic seal gently pull the outer core and jac...

Page 17: ...1007 Cu 3 0 W243 3 3 0 2 A27R 2 U27RT 3 Orange 3 Orange 3 50 2 2 CI 3 0 Al Cu 3 0 W249 3 U28ART 2 Blue 4 76 2 2 840 4 10008 Al Cu 4 0 BG 3 4 0 1 A28R 2 U28RT 2 Purple 2 Purple 2 54H 2 2 20008 Al Cu 4 0 W660 4 4 0 2 A26AR 2 U28ART 2 1 White 4 66 4 2 840 4 11008 Cu 4 0 BG 4 4 0 2 A28R 3 U28RT 3 Purple 3 Purple 3 54H 3 3 CI 4 0 Al Cu 4 0 W249 3 U28ART 2 Blue 4 76 2 2 840 4 10009 Cu 250 A29R 2 U29RT 2...

Page 18: ...writing by an authorized officer of 3M Warranty Limited Remedy Limited Liability This product will be free from defects in material and manufacture at the time of purchase 3M MAKES NO OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE If this product is defective within the warranty period stated above your exclusive remedy sha...