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battery from overcharge.  For Canada chargers, when in trickle mode, the LED light will cycle on and off 
every 3 – 5 seconds.  3M batteries provide up to 500 charge/discharge cycles.  However, the life of 3M 
batteries will be significantly reduced when they are exposed to high heat over an extended period of time.  
To maximize battery life, these guidelines should be followed: 
–  Charge 3M battery packs before they are completely discharged.  Damage may occur if the battery pack 

is completely discharged (“deep discharged”) frequently. 

–  3M battery packs may be charged any time during the discharge cycle.  Unlike some NiCd batteries, 3M 

battery packs do not develop a “memory”.  Whether it has been used 30 minutes or 8 hours, the battery 
pack may be charged. 

–  Always charge batteries at a temperature of 77° F (25º C) or less.  At higher temperatures, the battery 

pack may not accept a full charge.  If a battery pack feels hot, let it cool for 1/2-hour before charging. 

–  Batteries may be left on trickle rate mode to maintain optimum capacity for up to 30 days.  Without 

periodic charging, a NiCd battery in storage loses approximately 1% of its charge each day.  Infrequently 
used battery packs should be fully charged, initially, then charged overnight once per week or one hour 
each day to maintain a full charge.  Allowing a battery to self-discharge during extended storage will not 
harm the battery pack.  Batteries subjected to prolonged storage (longer than 6 months) may loose their 
capacity to hold a full charge.  Battery capacity can be checked by running the PAPR motor/blower unit 
for eight hours and checking that airflow is maintained at six CFM or greater.  Several charge/run-down 
cycles may restore battery capacity. 

 

Do not charge multiple battery packs in an enclosed cabinet without ventilation. 

–  To properly dispose of the battery pack, follow local solid waste disposal regulations or call the RBRC 

Battery Recycling Information Helpline at 1-800--8-BATTERY (1-800-822-8837).   

  

 

 

 

Filter and Filter Gasket 

The high efficiency filter must be changed: 
–  When an airflow check of the PAPR unit reveals that the airflow indicator does not rise to the specified 

level (with a properly charged battery pack powering the PAPR unit); 

–  When the filter has been physically damaged; 

When water has entered the high efficiency filter; or 

In order to comply with local administrative procedures.  Examine the new high efficiency filter, and if 
no damage is evident, change the filter as follows. 

 

Removal 

Pull the belt through the belt retainers to form a loop, which is clear of the PAPR unit.  Release the back 
cover's locking tabs and remove the back cover. 

Remove and discard the high efficiency filter and filter gasket in accordance with local, state, and federal 
guidelines. 
 

Replacement  

Inspect the new filter gasket and ensure that it is not torn or damaged before proceeding.  Fit the new filter 
gasket into the filter support ridge ensuring that the gasket is flush against the sides of the PAPR unit, leaving 
no gaps. 

Fit the replacement filter into the PAPR unit with the arrows pointing into the PAPR unit. 
 
Snap the back cover's locking tabs into the rear of the PAPR unit.  Pull the belt through the belt retainers. 

Summary of Contents for Air-Mate PAPR 231-01-30

Page 1: ...1 01 30 and Air Mate PAPR Unit 520 03 63R01 Keep these User Instructions for reference This product helps protect against certain airborne particles Misuse may result in sickness or death For proper use see supervisor User Instructions or call 3M in U S A 1 800 243 4630 In Canada call Technical Service at 1 800 267 4414 ...

Page 2: ...S 7 NIOSH Approved System Configurations 9 ASSEMBLY 10 Breathing Tube 10 Battery Installation 10 Battery Charging 10 Filter and Filter Gasket 11 INSPECTION 12 USER PERFORMANCE CHECK 12 DONNING THE PAPR 13 OPERATING INSTRUCTIONS 14 CLEANING AND STORAGE 15 Cleaning 15 Storage 15 TROUBLESHOOTING 16 IMPORTANT NOTICE 17 FOR MORE INFORMATION 17 If final printed User Instruction ends up in a booklet form...

Page 3: ...ctions or on the NIOSH approval label for this respirator Do not attempt to repair or modify any component of the system except as described in these User Instructions Failure to do so may adversely affect respirator performance and result in sickness or death Failure to conduct an inspection and complete all necessary repairs before use may adversely affect respirator performance and result in si...

Page 4: ... death USE INSTRUCTIONS AND LIMITATIONS Important Before use the wearer must read and understand these User Instructions Keep these User Instructions for reference Use For Respiratory protection against certain airborne particulate contaminants including dusts fumes mists radionuclides and asbestos Do Not Use For Protection from gases or vapors Oxygen deficient atmospheres Contaminant concentratio...

Page 5: ...instructions contained in these User Instructions and other applicable User Instructions Each person using this respirator must read and understand the information in these User Instructions before use Use of these respirators by untrained or unqualified persons or use that is not in accordance with these User Instructions may adversely affect respirator performance and result in sickness or death...

Page 6: ...aluated as an ignition source in flammable or explosive atmospheres by MSHA NIOSH J Failure to properly use and maintain this product could result in injury or death L Follow the manufacturer s User s Instructions for changing cartridges canister and or filters M All approved respirators shall be selected fitted used and maintained in accordance with MSHA OSHA and other applicable regulations N Ne...

Page 7: ...adversely affect respirator performance and result in sickness or death 3M Components and Replacement Parts Product Number Description 231 01 30 Air Mate PAPR Assembly includes PAPR unit battery filter belt and airflow indicator 520 03 63R01 Air Mate PAPR Unit does not include battery pack belt and airflow indicator Fig 1 007 00 15R01 Battery Pack 451 02 01R01 High Efficiency Filter includes gaske...

Page 8: ...8 Fig 1 ...

Page 9: ...nlet cover and breathing tube in accordance with the following table to form a complete NIOSH approved respirator system 3M TM Headpiece 3M Breathing Tube Current BE 10 Series Hoods Formerly R Series Hoods Current Formerly BE 10 3 522 01 11R03 BE 224 Polyurethane 38 inch 008 00 14R01 Polyurethane 38 inch BE 10 20 522 01 11R20 BE 10L 20 522 02 17R03 Current BE 12 Series Head Covers Formerly R Serie...

Page 10: ... with arrows pointing in towards the battery 6 Snap the back cover into place Fig 2 Battery Charging A completely exhausted battery pack should be charged for 16 to 24 hours To use the 3M smart battery charger place the charging station horizontally on a flat surface and plug the station AC power cord into a regulated 120v 60Hz outlet The green LED light will turn on Insert the charging lead into ...

Page 11: ...ge Battery capacity can be checked by running the PAPR motor blower unit for eight hours and checking that airflow is maintained at six CFM or greater Several charge run down cycles may restore battery capacity Do not charge multiple battery packs in an enclosed cabinet without ventilation To properly dispose of the battery pack follow local solid waste disposal regulations or call the RBRC Batter...

Page 12: ...ked or worn 8 Bend the breathing tube to verify that it is flexible 9 Successfully complete the applicable User Performance Check USER PERFORMANCE CHECK Failure to pass a user performance check and complete all necessary repairs before use may adversely affect respirator performance and result in sickness or death 1 Ensure that the breathing tube is connected to the PAPR unit Hold the free end of ...

Page 13: ...ator headpiece in accordance with the User Instructions provided with the respirator headpiece 3 Place the belt with PAPR assembly around the waist and snap the buckle closed Adjust the belt as needed for a comfortable and secure fit 4 Press the power switch to turn the system on and verify that air is flowing to the headpiece 5 Don the respirator headpiece then enter the contaminated area ...

Page 14: ...ses or stops Any part of the system becomes damaged Airflow into the respirator decreases or stops Breathing becomes difficult You feel dizzy or your vision is impaired You taste or smell contaminants Your face eyes nose or mouth become s irritated You suspect that the concentration of contaminants may have reached levels at which this respirator may no longer provide adequate protection Do not ex...

Page 15: ...mild cleaning solution 2 Do not immerse the PAPR blower unit battery pack or smart battery charger 3 Properly dispose of used filters Do not attempt to clean the filters Dispose of the filter according to applicable regulations 4 Disconnect breathing tube from the headpiece and PAPR unit Flush breathing tube with mild cleaning solution and soak as necessary Flush with clean water and let drain unt...

Page 16: ...tery is discharged Faulty power switch Faulty motor Recharge 14 16 hours Replace battery pack Replace motor blower Battery does not accept charge but PAPR unit runs when plugged into charger Faulty battery connection or terminals dirty damaged Check that battery terminals are clean and battery is properly attached and locked into the PAPR housing PAPR fails airflow test Clogged filter Battery need...

Page 17: ...MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR OTHER WARRANTY OF QUALITY EXCEPT OF TITLE AND AGAINST PATENT INFRINGEMENT LIMITATION OF LIABILITY Except as provided above 3M shall not be liable or responsible for any loss or damage whether direct indirect incidental special or consequential arising out of sale use or misuse of 3M OH ESD products or the user s inability to use such products THE...

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