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METAL POLISHING STEPS

FOR JEWELRY & METAL ITEMS

SHAPING & POLISHING STEPS

Toll Free: 1-85-JOOLTOOL     

 

 

p.19    

Buy supplies at WWW.JOOLTOOL.COM

ANIE’S TIP: 

KEEP YOUR FINGERS CLEAN AND PROTECTED

Use 

3M™

 SELF-ADHERING VETRAP™ to keep fingers and nails clean!

Simply cut to size, wrap over and around.

Don’t overtighten so you can re-use your “finger caps”! 

Replacement item#: 

T-10G

ANIE’S TIPS: 

- Use these steps for jewelry, car parts, custom metal work, etc.. 

- Always let your abrasives do the work, use a gentle touch, do NOT use force! 

- Gently apply your piece to the spinning abrasive disc, making full contact.

- Keep moving your piece to achieve a much-desired uniform shape (or polish)

- You can also use a certain step  individually if that is your desired final finish.

FULL METALWORKING AND

POLISHING KIT  Item# K-1003

!

SAFETY FIRST! 

Always wear eye 

and respiratory protection.

REMOVE SCRATCHES & PRE-POLISH

Use 

3M™ 

EXL SCRATCH-ERASER  

abrasive to 

rub

off scratches, scuff marks and porosity,

all without removing material!

POLISH

Use 

SEE-THRU FELT DISC

 for

 crisp, precise polishes. 

Use WITH compound.

BUFF TO A HIGH-POLISH

Use 

COTTON 

BUFFING WHEEL for a 

show-quality shine on your pieces.

Use WITH compound.

POLISH DETAILS AND PLATING

Use 

3M™

 

RADIAL BRUSH to polish hard-to reach 

details and reliefs.

Safe for rhodium plating.

Does NOT damage stones.

Use WITHOUT compound.

GRIND and SHAPE the piece

Use 

3M™ 

PURPLE CERAMIC 

abrasive to remove

sprues from castings, grind or shape your piece.

Apply COMPOUND on FELT DISC & BUFFING WHEEL 

Item#: C-103

Twist onto the 

spindle to 

INSTALL 

Bristles must 

sweep,

not grab, when spinning .  

NOTE:

 

A JEWELRY PROJECT IS PICTURED 

BELOW.  SAME STEPS CAN ALSO BE APPLIED 

TO OTHER INDUSTRIES

1

4a

BONUS STEP

4b

2

3

FOLLOW FROM

TOP TO BOTTOM

SCOTCHBRITE EXL

I

tem# S-3601

2

PURPLE CERAMIC

I

tem# AC-13120-6

1

FELT DISC

I

tem# B-301

3

BUFFING WHEEL

I

tem# B-9335

4a

RADIAL BRUSH

I

tem# R-341-1

4b

Apply Abrasives

onto BACKPADS.

Apply Scratch Eraser 

on BACKPAD

Apply and Prepare 

FELT DISC

SETUP

1

2

3

* Except Carbides

Summary of Contents for Anie JoolTool

Page 1: ...ABRASIVES USER GUIDE 1 85 JOOLTOOL BUY SUPPLIES AT WWW JOOLTOOL COM ...

Page 2: ...ting a whole new tool category is no easy task so I chose the 3M Company as my star partner We both share a passion for innovation and quality Their industrial grade abrasives are a perfect match for our rugged JOOLTOOL The JOOLTOOL is intuitive to learn and easy to master Simply follow this guide to help you get started Within these pages you will find my ANIE S TIPS read them for useful info Vis...

Page 3: ...RY STONES OF ANY HARDNESS UP TO 9 5 MOHS MINERAL CRYSTAL HARD GLASS MORE ROUND POLYMER CLAY RESIN DOMED OR ROUND PIECES p 17 GLASS WATCH CRYSTAL p 16 ENAMEL FUSED GLASS Lamp Work QUICK MOUNT FLEXSHAFT p 18 SOFT LAPIDARY STONES AT OR BELOW 7 5 MOHS p 19 FLAT POLYMER CLAY RESIN FLAT OR DETAILED PIECES DRILLING INSIDE RING MANDREL PEARL VISE 3M BRUSHES p 20 TROUBLESHOOTING p 21 WARRANTY p 22 TRAVEL T...

Page 4: ...ent device RCD may be replaced by the term ground fault circuit interrupter GFCI or earth leakage circuit breaker ELCB 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious pers...

Page 5: ... may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep parts abrasives accessories clean and always replace worn parts abrasives accessories New parts abrasives and accessories perform better and provide better control when working on your workpiece g Use the power tool accessories and tool bits et...

Page 6: ...F TOOL REST IF EQUIPPED RIGHT POST OF TOOL REST IF EQUIPPED LOCKING KNOBS FOR TOOL REST POSTS HOOD REMOVABLE SPINDLE REMOVABLE LEFT POST OF TOOL REST IF EQUIPPED LOCKING KNOB FOR TOOL REST MAINPLATE IF EQUIPPED SPEED CONTROL KNOB DRAWER WATER TRAY REMOVABLE ALUMINIUM BODY SLOT FOR SNAP HOOK IN HORIZONTAL MODE BASE DOCK EJECT BUTTON BUILT IN SNAP HOOK Toll Free 1 85 JOOLTOOL p 6 Buy supplies at WWW...

Page 7: ...Max Direction CCW Speed 0 5000 RPM Note Actual speed may depend on current and load POWER ADAPTOR Input Voltage 100Vac 240Vac Max 264Vac Input Frequency 50Hz 60Hz REPLACEMENT POWER ADAPTERS AVAILABLE JOOLTOOL COM Toll Free 1 85 JOOLTOOL p 7 Buy supplies at WWW JOOLTOOL COM 181mm 7 1in 167mm 6 6in 307mm 12 1in 151mm 5 9in 153mm 6 0in 12 Inner Diameter Outer Diameter ...

Page 8: ...e non slip pads at 4 corners if installing on glass or similar surface Re attach machine onto base see Step Turn switch clockwise to turn machine ON and increase speed Turn counterclockwise to reduce speed or turn machine OFF GRIND SHARPEN RESTORE POLISH more while SEEING it all in REAL TIME Some Abrasives may need a Cushion Pad Remove protective film from abrasive Align See Thru design with Backp...

Page 9: ...ng on Metals Light beveling and scratch removal on Glass Finish with CERIUM OXIDE and FELT DISC on Glass p 22 Anie recommends using CUSHIONS with these grades Use HIGH speed for metals Use SLOW speed with water for Glass EXL COARSE Item S 3603 a CERAMIC Item AC 13080 6 Item AC 13120 6 Item AC 13220 6 a b c COARSE Item AT 13035 6 a MEDIUM Item AT 13020 6 b FINE Item AT 13010 6 c VERY FINE Item AT 1...

Page 10: ...ALWAYS place abrasive on the FLAT BOTTOM surface of the BACKPAD ALWAYS install abrasives on the BACKPAD by aligning correctly with the SEE THRU design ALWAYS press firmly to ensure full adherence between ABRASIVE and BACKPAD HOW TO SAFELY INSTALL AND OPERATE ALWAYS turn JOOLTOOL OFF before installing changing BACKPADS or ACCESSORIES NEVER install BACKPADS while the motor is ON This can cause perso...

Page 11: ...rized service center or directly by the manufacturer JOOLTOOL NEVER attempt to repair or service any part of the tool yourself Doing so may result in damage to the unit and accessories electrical shock injury or death NEVER use cleaning agents solvents that may damage plastic parts gasoline ammonia based cleaners chlorinated solvents carbon tetrachloride brake cleaner some paint thinners and other...

Page 12: ...b pull towards you snap tabs back into their slots With the Hood removed you can now work on very large items and have even more freedom with the flexshaft accessories see below Use the Tool Rest to get sharp and precise angles on chisels and drill bits See p 14 15 Can also be used as a convenient hand rest when handling smaller items may be sold separately HOW TO USE THESE FEATURES The Flexshaft ...

Page 13: ...ing scratches from headlight lenses and gently buffing clear coated surfaces using slow speed settings The Handle has 2 convenient built in hooks You can hang the JOOLTOOL upright or upside down wherever you see fit Perfect when using the Flexshaft accessory HOW TO CONFIGURE AND USE GENTLY tilt machine upwards Slide machine away from ALIGNMENT PINS to fully detach from docking base 1 2 5 6 3 4 1 2...

Page 14: ... to lock the position but do NOT overtighten Rotate the main PLATE to set the desired angle by aligning indicators on RIGHT HAND post with the ANGLES indicator Lock with LOCKING KNOB For precise even angles slide the Guides to the corresponding width of your tool Make sure the full face to be sharpened is in contact with the abrasive Tool must slide in out freely Sharpen the Chisel by sliding the ...

Page 15: ...ting edge is higher than its RELIEF back of the flank This will ensure the bit cuts well and extracts drilled material properly Slide the bit along the slot away from the disc and turn the JOOLTOOL OFF when done CUTTING EDGE RELIEF 4 OPTIONAL Use 3M Radial Brushes 6 1 Micron to sweep the burr away from the cutting edge or flute 6 Micron Item R 362 6 1 Micron Item R 361 1 SLOT SLOT SLOT RECOMMENDED...

Page 16: ... worked The marker gets erased on contact with abrasive FIND THE EDGE ANGLE as shown in STEPS 1 2 above then GRADUALLY FEED the workpiece s edge under the disc while keeping a FULL and FLAT contact Work from the inner to the outer edge ALWAYS KEEP SHARP EDGES OR TIPS IN THE SAME DIRECTION AS THE ROTATION AVOID SEE SAWING THE PIECE ON THE DISC NOTE This can cause unnecessary roundness LOWER THE WOR...

Page 17: ... disc NOTE You can use the TOOL REST accessory to sharpen your edges to precise angles p 14 15 FELT DISC Item B 301 3 FOR CARBIDES AND EXOTIC METALS 82 HRC scale Use 3M Microfinishing Diamond Abrasives to sharpen high carbon steels cobalt titanium and others Included in CARBIDE SHARPENING ADD ON KIT Replacement abrasive grades available 74 45 30 20 Micron CARBIDE SHARPENING ADD ON KIT Item K 3633 ...

Page 18: ...ng JEWELRY POLISHING p 19 Step 2 Item B 9335 Toll Free 1 85 JOOLTOOL p 18 Buy supplies at WWW JOOLTOOL COM BACKPAD CERAMIC BACKPAD FELT FELT is naturally uneven and may need truing Run the disc at full speed sand it flat until it feels smooth and even to the touch You can use a COARSE CERAMIC abrasive applied to a BACKPAD This technique can also be used to RE DRESS the disc if it develops grooves ...

Page 19: ...CH ERASER abrasive to rub off scratches scuff marks and porosity all without removing material POLISH Use SEE THRU FELT DISC for crisp precise polishes Use WITH compound BUFF TO A HIGH POLISH Use COTTON BUFFING WHEEL for a show quality shine on your pieces Use WITH compound POLISH DETAILS AND PLATING Use 3M RADIAL BRUSH to polish hard to reach details and reliefs Safe for rhodium plating Does NOT ...

Page 20: ...APIDARY Toll Free 1 85 JOOLTOOL p 20 Buy supplies at WWW JOOLTOOL COM CLEANING Clean abrasives with damp cloth for longer life performance Repairing scratched or chipped pieces is similar to working on raw rough material For DEEP Scratches Start at Step 2c then continue up to FINAL STEP For LIGHT scratches Start at Step 3a then continue up to FINAL STEP Also try ALTERNATE FINAL STEP FOR ALL STONES...

Page 21: ...e 1 85 JOOLTOOL p 21 Buy supplies at WWW JOOLTOOL COM 2 3 This 4 Grade Kit Item K 3600 4 FOLLOW FROM TOP TO BOTTOM X Coarse Item D 36250 1 1 Coarse Item D 3074 2 2a Medium Item D 3045 2 2b Fine Item D 3030 2 2c Very Fine Item D 3020 2 2d FINAL STEP Cerium Oxide Item AT 13000 2 3 Apply CUSHIONS to BACKPADS FLEX DIAMOND FELT don t need cushions Apply abrasives onto BACKPADS with the CUSHIONS applied...

Page 22: ...your clay Use the Buffing Wheel WITH COMPOUND Use LIGHT PRESSURE DO NOT PUSH HARD on buff Speed High Speed TIP The speed affects the amount of material that is polished off STEP 4 BUFF your clay Use the CLEAN Buffing Wheel WITHOUT COMPOUND Use LIGHT PRESSURE DO NOT PUSH HARD on buff Speed High Speed REMINDER DO NOT USE COMPOUND FOR THIS STEP 4 STEP 2 PRE POLISH OPTIONAL Use 3M Radial Brushes 6 1 M...

Page 23: ...es at VERY LOW SPEED Hold the piece against the spinning abrasive with smooth consistent pressure in a CONTINUOUS CIRCULAR MOTION Steps grind faster use them to quickly smooth out bumpier surfaces Steps are finer use them for prepping the surface for a high polish 1 STEP 2 POLISH your clay Use the Buffing Wheel WITH COMPOUND Use LIGHT PRESSURE DO NOT PUSH HARD Speed High Speed TIP The speed affect...

Page 24: ...TTOM IMPORTANT Stay within your see thru area of the disc Avoid using the edge to prevent cutting grooves in the glass ANIE S TIP To avoid scratches on the finished piece follow ALL steps THOROUGHLY and inspect your piece after each step ALTERNATE STEP FELT DISC Item B 301 SOLD SEPARATELY 1 2 3 WATCH CRYSTAL POLISHING ADD ON KIT Item K 1004 This 4 Grade Kit Item K 3200 12 Apply COMPOUND on FELT DI...

Page 25: ...L FUSED GLASS Toll Free 1 85 JOOLTOOL p 25 Buy supplies at WWW JOOLTOOL COM COARSE Item D 3074 2 1b ALT ALT FINE Item D 3030 2 2b ALT FINAL STEP Cerium Oxide Item AT 13000 2 3 FELT DISC Item B 301 2 3 Apply CUSHIONS to BACKPADS FELT BUFF don t need cushions Apply abrasives onto BACKPADS with the CUSHIONS applied Use Water Tray to apply water to the workpiece during every step SETUP 1 2 3 SAFETY FI...

Page 26: ... sanding and polishing in hard to reach areas Use 2 or 3 brushes for finishing work on larger projects 4 a b INSTALL BITS Type 44 Handpiece Insert pin into the Handpiece Unscrew remove the collet nut Use wrench if needed Insert the desired collet into mandrel Note Collet size must match shaft size of bit 1 2 INSTALL CHANGE A HANDPIECE INSTALL THE FLEXSHAFT Slide the Flexshaft Connector Hub onto th...

Page 27: ... you can gently increase pressure Stop when you are approximately halfway through the stone 1 STEP 2 CHECK AND CONTINUE DRILLING When done with first half of the hole check your progress Make sure the stone has no cracks or weak points close to the hole Continue drilling to the the bottom of the stone This makes a clean hole and prevents shattering of the stone 2 ALWAYS WEAR EYE AND RESPIRATORY PR...

Page 28: ...TO USE THESE ACCESSORIES FOR SAFETY POWER OFF BEFORE INSTALLING ACCESSORIES Please use caution common sense and keep safety a PRIORITY TURN KNOB TO ADJUST THE JAW Clockwise to close Counter clockwise to open Locate the guide hole at opposite side of the knob Hole diameter is approx 1mm 0 039in Drill pearls using a 1mm bit through the guide hole Stones can be drilled using Diamond Burrs through the...

Page 29: ...b when spinning DO NOT USE WITH COMPOUND ROUGE 80 GRIT YELLOW STEP 1 120 GRIT WHITE STEP 2 220 GRIT MAROON STEP 3 400 GRIT BLUE STEP 4 6 MICRON BEIGE STEP 5 1 MICRON GREEN STEP 6 Jewelry Clean castings Automotive Remove rust paint Woodworking Sand clean up Jewelry Clean castings Automotive Remove fine rust thin paint Woodworking Sand clean up Jewelry Med Satin finish Automotive Brushed Finish on p...

Page 30: ...o quickly 1 Excessive pressure on disc during use 2 Incorrect abrasive grade or type 3 Incorrect working speed 4 Insufficient lubrication water 1 Use light reduced pressure when working 2 Use correct abrasive grade or type use coarse abrasives for shaping and grinding use fine abrasives for sanding prepping use only polishing abrasives for polishing Use Diamond abrasives for high carbon metals or ...

Page 31: ...cluding but not limited to any implied warranty of merchantability or fitness for a particular purpose The liability of JOOLTOOL under this warranty shall be limited solely to repair or replacement of the tool within the warranty period and JOOLTOOL by Anie shall not be liable under any circum stances for consequential or incidental damages including but not limited to personal injury or labor cos...

Page 32: ...ol Rest other accesories in puncture resistant textile bags These are ideal to save space and prevent scratching your JOOLTOOL Put everything in a weather resistant Backpack or Duffle bag A strong closure a firm base are recommended For heavier kits use a rigid box with carrying handles Ask a friend for help if necessary For the best fit protection and versatility original JOOLTOOL by Anie bags an...

Page 33: ...R THESE ARE EXAMPLES OF MATERIALS YOU CAN WORK ON CARBIDE CAST IRON ALUMINIUM BRASS HS STEEL GEMSTONES POLYMERCLAY GLASS ENAMEL CERAMICS PEARLS BEADS WOOD FABRIC 3DPRINTS SEASHELLS GOLD PLATINUM STAINLESSSTEEL COPPER SILVER Toll Free 1 85 JOOLTOOL COPY THIS PAGE FOR MULTIPLE PROJECTS Buy supplies at WWW JOOLTOOL COM ...

Page 34: ...PROJECT PLANNER PLAN YOUR PROJECTS AND EXPRESS YOUR CREATIVITY Toll Free 1 85 JOOLTOOL COPY THIS PAGE FOR MULTIPLE PROJECTS Buy supplies at WWW JOOLTOOL COM WWW JOOLTOOL COM Toll Free 1 85 JOOLTOOL ...

Page 35: ... PLANNER PLAN YOUR PROJECTS AND EXPRESS YOUR CREATIVITY ABRASIVE SHOPPING LIST SKETCH AREA ACCESSORY SHOPPING LIST Toll Free 1 85 JOOLTOOL COPY THIS PAGE FOR MULTIPLE PROJECTS Buy supplies at WWW JOOLTOOL COM ...

Page 36: ... at right of table give you high polishes Use the DIAMOND ABRASIVE FAMILY below to shape or polish stones 7 5 Mohs scale and high carbon metals carbides Use Cerium Oxide for final polishes ANIE S TIPS Some abrasives can have the same attributed grit but achieve different finishes This is due to the material and abrasive technology used For example TRIZACT delivers a higher polish than is to be exp...

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