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B.
The wire rope assembly must be replaced by an authorized
service center if there are six (6) or more randomly distributed
broken wires in one lay, or three (3) or more broken wires in
one strand in one lay. Note: A “lay” of wire rope is the length
of wire rope that it takes for a strand (the larger groups of
wires) to complete one revolution or twist along the rope.
C.
The wire rope assembly must be replaced by an authorized
service center if there are any broken wires within one inch of
the metal compression sleeves at either end of the assembly.
D.
Inspect entire length of wire rope for signs of corrosion.
Severely corroded wire rope must be replaced.
SYNTHETIC
ROPE:
Inspect for the following if the winch uses
synthetic rope:
A.
Inspect for concentrated wear, frayed strands, broken yarns,
cuts, and abrasions. The line must be free of knots, excessive
soiling, heavy paint buildup, and rust staining throughout its
length.
B.
The line must be free of chemical or heat damage, indicated by
brown, discolored, or brittle areas.
C.
The line must be free of ultraviolet damage, indicated by
discoloration and the presence of splinters and slivers on the
rope surface.
D.
All of the above factors are known to reduce rope strength.
As a rule of thumb, rope strength is reduced proportional to
the cross sectional area of the rope damaged. Damaged or
questionable rope must be replaced by an authorized service
center.
5.4
If inspection or operation reveals a defective condition, remove the
winch from service immediately and contact an authorized service
center for repair.
NOTE:
Only DBI-SALA or parties authorized in writing may make
repairs to this equipment.
6.0 MAINTENANCE, SERVICING, STORAGE
6.1
Periodically clean the exterior of the winch using water and a mild
detergent solution. Clean labels as required. At least twice a year,
clean and lubricate the wire rope. Do not use solvents to clean the
wire rope as they will remove internal lubrication. Lubricate wire
rope using a cloth (wearing gloves) and a light machine oil.
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