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external components. Failure to provide proper service may 

shorten product life and could endanger performance.

• After An Impact:

  Inspect entire winch according to

section 5.2.

 WARNING:

 If the winch has been subjected to impact forces, it must 

be immediately removed from service and inspected. If the winch fails 

to pass the inspection, do not use. The equipment must be sent to an 

authorized service center for repair.

 IMPORTANT:

 Extreme working conditions (harsh environment, 

prolonged use, etc.) may require increasing the frequency of 

inspections.

5.2 GENERAL 

INSPECTION:

Inspect all screws, bolts and nuts. Ensure they are securely

attached and tight. Check to see if any bolts, nuts or other

parts are missing, or have been substituted or altered in any

way. Inspect covers and housings. Ensure they are free of

cracks, dents, corrosion or other damage.

Permanent crank arm (if present) must be free of cracks,

dents, corrosion and excessive wear. The handle must not be

bent or distorted and must rotate freely. The locking pin must

lock and hold the handle perpendicular to the arm.

Removable crank arm

(if present) must lock

positively into each of the

drive hubs and be free of

cracks, bends, or other

damage. Check that each

handle on the crank arm

is tight (see Figure 9). Use

Loctite262 or equivalent

thread lock on the anchor

screws if required to keep

them tight. Do not use

unless the crank arm is

fully functional.

Connecting hook must

not be damaged, broken,

distorted, or have any sharp edges, burrs, cracks, worn parts,

or corrosion. Ensure the connecting hook works properly.

Hook gate must move freely and lock upon closing. Hook must

swivel freely.

Inspect the brake wear indicator (see Figure 10). This is

located in the center of the 4:1 drive hub. If the indicator is in

the red section, remove the winch from service and return to

DBI-SALA or an approved repair center for repair.

Inspect all identi

fi

 cation and warning labels, ensuring that they

are legible and securely attached (see section 8.0).

Figure 9 - Crank Handle Screws

Handle Anchor Screws

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Summary of Contents for DBI SALA 8518581

Page 1: ...must be followed for proper use and maintenance of this product Alterations or misuse of this product or failure to follow instructions may result in serious injury or death IMPORTANT If you have ques...

Page 2: ...Optional Removable Crank Arm Optional Permanent Crank Arm Carrying Handle Universal Mounting Plate Winch Secondary Drive Hub 9 1 retrieval ratio Primary Drive Hub 4 1 retrieval ratio Power Drive Clut...

Page 3: ...be independently evaluated and classified for use as a single point suspension system See OSHA regulation 29 CFR 1926 451 and 29 CFR 1910 28 B PERSONNEL RIDING The Digital Winch is used to raise or lo...

Page 4: ...EST SYSTEMS Personal fall arrest systems used with the Digital Winch must meet applicable state and federal regulations and the requirements stated in section 3 3 D PHYSICAL AND ENVIRONMENTAL HAZARDS...

Page 5: ...nintentionally disengage see Figure 2 Connectors must be compatible in size shape and strength Self locking snap hooks and carabiners are required by ANSI Z359 1 and OSHA 2 3 MAKING CONNECTIONS Only u...

Page 6: ...ebar or cross members that are not shaped in a way that can capture the gate of the hook C In a false engagement where features that protrude from the snap hook or carabiner catch on the anchor and wi...

Page 7: ...factors that affect your safety during use Some important points to consider when planning your system are A HAZARD EVALUATION Evaluate job site hazards prior to starting work Consult applicable OSHA...

Page 8: ...the anchorage strengths set forth in A and B must be multiplied by the number of PFAS attached to the anchorage Per OSHA 1926 500 and 1910 66 Anchorages used for attachment of a PFAS shall be independ...

Page 9: ...ccommodate most other support structures which meet the requirements specified in section 3 3 See the support system user manual for mounting information or contact DBI SALA for optional mounting kits...

Page 10: ...lications requiring a secondary PFAS the winch line should be connected to a Y type lanyard and this lanyard Figure 6 Connecting to Winch Line Figure 5 Mounting Bracket DBI SALA Quick Mount Bracket Un...

Page 11: ...he drum Route the line over the support structure pulley system Refer to the support structure user instructions for cable routing TO RAISE A LOAD Rotate the winch crank handle in the raise direction...

Page 12: ...grity of the attachment and support system as follows A Crank the winch handle in the raise direction until the line is snug The worker should slowly transfer their weight to the harness and lifeline...

Page 13: ...feline 3 9 RETRIEVING A WORKER Communicate with the worker when preparing to retrieve them and maintain communication throughout the procedure Place the crank handle in the 4 1 or 9 1 drive hub as app...

Page 14: ...cable will feed off the top of the drum in this configuration changing the moment load requirements as specified in Figure 4 4 0 TRAINING 4 1 It is the responsibility of the user to assure they are fa...

Page 15: ...The handle must not be bent or distorted and must rotate freely The locking pin must lock and hold the handle perpendicular to the arm Removable crank arm if present must lock positively into each of...

Page 16: ...body support connectors etc according to manufacturer s instructions 5 3 LIFELINE INSPECTION WIRE ROPE Inspect entire length of wire rope assembly starting at the hook Always wear protective gloves w...

Page 17: ...The line must be free of chemical or heat damage indicated by brown discolored or brittle areas C The line must be free of ultraviolet damage indicated by discoloration and the presence of splinters a...

Page 18: ...A 6 4 Store this equipment in a cool dry clean environment out of direct sunlight Avoid areas where chemical vapors exist Inspect after any period of extended storage 6 5 Clean and store body support...

Page 19: ...anced Digital Winch 27 lbs 12 2 kg plus lifeline 300 Series Advanced Digital Winch 27 5 lbs 12 4 kg plus lifeline 7 3 LOADS Maximum Working Load 450 lbs 204 kg Winch Mechanism Proof Load 5000 lbs 22 2...

Page 20: ...20 406 10 3 mm 2 06 52 3 mm 75 19 mm 2 06 52 3 mm D UNIVERSAL MOUNTING PLATE netzerotools com netzerotools com...

Page 21: ...esent and fully legible For ordering purposes the part number is listed near the lower right hand corner of each label B A C A B 5 TO 8 USES WD 40 9504598 REV C C 9504600 REV F Advanced Systems Digita...

Page 22: ..._______ DATE PURCHASED ______________DATE FIRST USED __________ INSPECTION DATE INSPECTION ITEMS NOTED CORRECTIVE ACTION MAINTENANCE PERFORMED Approved By Approved By Approved By Approved By Approved...

Page 23: ...582 8518583 8518584 8518585 8518586 8518587 8518588 8518589 8518590 8518591 8518592 8518601 8518602 8518603 8518604 8518605 8518606 8518607 8518608 8518609 8518610 8518611 8518612 8518613 8518614 8518...

Page 24: ...itional warranties or in any way increase the scope of this warranty CAPITAL SAFETY will not accept liability for defects that are the result of product abuse misuse alteration or modification or for...

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