When using electrical products, basic precautions should always be practiced including the
following:
1. READ AND FOLLOW ALL SAFETY INSTRUCTIONS.
2. Read and follow all instructions that are on the product or provided with the product.
3. For a cord-connected or direct plug-in power unit, do not use an extension cord.
4. For a cord-connected or direct plug-in power unit, do not install or use within 10 feet of a
swimming pool.
5. For a cord-connected or direct plug-in unit, do not use in a bathroom.
SAVE THESE INSTRUCTIONS
– This manual contains important safety and operating instructions for
power units.
BC-210 and BP-15
Smart Battery Charger BC-210 and
Battery Pack BP-15
User Instructions
IMPORTANT:
Keep these User Instructions for reference
3
WARNING
This product is part of a respiratory protection system that helps protect against
certain airborne contaminants.
Misuse may result in sickness or death.
IMPORTANT SAFETY INSTRUCTIONS
Intended Use
The 3M™ Smart Battery Charger BC-210 is intended to charge the 3M™ Battery Pack BP-15 for use
with the 3M™ Breathe Easy™ Belt-Mounted Turbo or 3M™ GVP PAPR Unit.
List of Warnings and Cautions within these User Instructions
Important
Before use, the wearer must read and understand these
User Instructions
, the
User Instructions
for the
intended Powered Air Purifying Respirator (PAPR) and the
User Instructions
for the intended headgear.
Keep these
User Instructions
for reference.
Definitions of Product Icons
- Attention, consult ACCOMPANYING DOCUMENTS
- Dangerous voltage
- “Attention, consult ACCOMPANYING DOCUMENTS”
- “On” symbol – Turn system ON
- “Standby” symbol – Place system in Standby
- Charge Status of Battery
- Do not throw in trash. Dispose of product as directed by local, regional and national waste
regulations.
Specifications
Weight
BC-210 Smart Battery Charger (BC-100 and BC-210A CAM Module:
Approximately 1.7 lb (771 g)
Battery pack (NiMH): Approximately 1.8 lb (830 g)
Battery Charging Temperature
50°F to 90°F (10°C to 32°C)
Storage Temperatures
Battery Pack
The recommended dry storage conditions (less than 85% relative
humidity) for the battery is -4°F to 115°F (-20°C to 45°C). Storage of
the battery outside this range will shorten the usable life of the battery.
Avoid prolonged storage at temperatures above 120°F (49°C).
WARNING
This product is part of a respiratory protection system that helps protect against certain airborne
contaminants.
Misuse may result in sickness or death.
If the red light on the 3M™ Battery Pack BP-15 comes on, immediately leave the work area and
recharge the battery.
Charge battery only in clean, well-ventilated, non-hazardous locations.
Charge 3M™ Battery Pack BP-15 only with 3M™ Smart Battery Charger BC-210. Battery should be
connected to the 3M™ Smart Battery Charger BC-210 when not in use.
For infrequently used batteries, or batteries for long-term storage (longer than 3 months), the
recommended method of storage is to leave the battery connected to the charger.
If stored off the charger, fully charge battery prior to storing and recharge once every three months if
not used sooner.
Battery should not be left in a discharged state. Recharge battery immediately after use.
Do not allow water to enter battery case.
Sealed unit-do not disassemble.
Must be recycled or disposed of properly. Do not incinerate.
Do not open or permit water to enter this case.
No field serviceable parts inside case.
Charge battery only in clean, well-ventilated, non-hazardous locations.
For indoor use only.
Replace defective cords immediately.
There are no field-serviceable parts inside the smart battery charger. Do not attempt to open the
charger case or expose the charger to moisture.
Doing so may result in serious bodily injury or
death due to electrical shock.
Failure to follow these
User Instructions
may cause electric shock, fire or explosion
and result in
injury or death.
Do not couple more than 10 charger units at one time.
Do not clean with solvents. Cleaning with solvents may degrade some components and reduce
effectiveness. Inspect all components before each use to ensure proper operating conditions.
Failure
to do so may result in sickness or death.
Failure to conduct an inspection and complete all necessary repairs before use
may adversely affect
performance and result in sickness or death.
Failure to comply with the above instructions may cause electric shock, fire or explosion or
could adversely affect respirator performance and result in personal injury, sickness or death.
Use of the Battery Pack:
The 3M™ Battery Pack BP-15 should be placed on the 3M™ Smart Battery Charger BC-210, and fully
charged immediately upon receipt. It may take up to 3 charge/discharge cycles for new batteries to
reach full capacity. The battery can be discharged by connecting to the motor-blower and running until
air flow starts to diminish. Do not short circuit the battery to discharge it.
• The 3M™ Battery Pack BP-15 has a red indicator light, located on the top of the battery by the switch.
The red light indicates that the battery has reached a point that it must be recharged. The battery has
a low-voltage detection circuit that will engage shortly after the red light comes on. When
it engages,
the battery will shut down and the turbo will stop running.
Therefore, when the red light comes on,
immediately leave the work area and recharge the battery.
Note:
If the battery has been run down enough to engage the low voltage detection circuit, the red
light will no longer function until the battery has been recharged.
• Charge the 3M™ Battery Pack BP-15 only with the 3M™ Smart Battery Charger BC-210.
• Operational time of battery will be reduced as the operating temperature goes down.
• To properly dispose of the 3M™ Battery Pack BP-15, follow local solid waste
disposal regulations.
Charging the Battery Pack:
WARNING
Not for use in environments requiring intrinsic safety.
If the red light on the 3M™ Battery Pack BP-15 comes on, immediately leave the work area and
recharge the battery.
Charge battery only in clean, well-ventilated, non-hazardous locations.
Charge 3M™ Battery Pack BP-15 only with 3M™ Smart Battery Charger BC-210. Battery should be
connected to the BC-210 charger when not in use.
For infrequently used batteries, or batteries for long-term storage (longer than 3 months), the
recommended method of storage is to leave the battery connected to the charger.
If stored off the charger, fully charge battery prior to storing and recharge once every 3 months if not
used sooner.
Battery should not be left in a discharged state. Recharge battery immediately after use.
Do not allow water to enter battery case.
Sealed unit-do not disassemble.
Must be recycled or disposed of properly. Do not incinerate.
Failure to comply with the above instructions may cause fire or explosion or could adversely
affect respirator performance and result in personal injury, sickness or death.
Fig. 1 3M™ Smart Battery Charger BC-210
• Before use of a new 3M™ Smart Battery Charger BC-210, the plastic protective cover must be
removed from between the power base and the adapter module. Verify that the smart battery charger
is unplugged from any wall outlet. Remove the plastic protective cover by pulling the adapter module
straight up out of the power base and removing the plastic protective cover. Replace the adapter
module in the power base by pushing it straight down into the power base, aligning the guide slots.
The adapter module should not be routinely removed. Repeated removal may damage the electrical
contacts in the power base.
• Plug the receptacle end of the charger power cord into the side of the 3M™ Smart Battery Charger BC-
210 and the prong end of the power cord into an appropriate electrical outlet (Fig. 1). The charger will
automatically detect and self-adjust to input voltages of 100 to 240 volts and frequencies of 50 to 60 Hz.
• Check the LED on the power base (on the left) to determine the status of the charger. See the
“Troubleshooting” section.
Power Base Status
LED Status
Power is ok, ready to start charging
Steady green
Excess current, not ready to charge
Steady yellow
Too hot
Steady red
• Insert the charging lead into the charging socket on the top of the 3M Battery Pack BP-15. The LED
indicator on the adapter module (on the right) shows the status of the charging process.
Charger Status
LED Status
Power ON
Momentary (single) flash green
Standby; Waiting to charge
Steady yellow
Rapid charging
Rapid flashing green
Top-off charge
Slow flashing green
Charge complete; Ready mode
Steady green
Battery fault
Steady red*
*
NOTE:
If a charger indicates a battery fault error, unplug and wait 5 minutes before plugging the
charger into another battery or the same battery.
• The 3M™ Smart Battery Charger BC-210 can be connected (up to ten chargers) to produce a
multi-station charger. To connect, first make sure that the charger power cord is unplugged from the
electrical outlet. Remove the socket cover from the BC-210 and save for later use. From the bottom
of the BC-210 in the semi-circle area remove the screw. Slide male connection on the left of the
charger into the female connection on the right side of the other charger. Insert and tighten the screw
in the hole from which it was removed. This should now make an assembly of the BC-210s. Add
additional 3M™ Smart Battery Charger BC-210 in the same manner up to a maximum of ten (10)
chargers total.
When ten (10) chargers are assembled the maximum rated current draw is 6.0
amps. The maximum current rating for a single charger is 0.60 amps.
• The 3M™ Smart Battery Charger BC-210 adapter module unit should not be regularly removed from
the power base. Frequent removal of the adapter module may damage electrical contacts in the
power base and cause the charger to malfunction.
• The 3M™ Smart Battery Charger BC-210 should be used in a clean atmosphere free of particulates
or other contamination. Particles deposited in between the adapter module and the power base may
interfere with proper function of the charger. If the adapter module is removed to clean the power
base unit, only compressed air dusters should be used. Aggressive cleaning of the power base or
adapter module may damage electrical contacts and cause the charger to malfunction.
WARNING
WARNING
WARNING
Do not open or permit water to enter this case.
No field serviceable parts inside case.
Charge battery only in clean, well-ventilated, non-hazardous locations.
For indoor use only.
Replace defective cords immediately.
Failure to comply with the above instructions may cause electric shock, fire or explosion and
result in sickness or death.
There are no field-serviceable parts inside the smart battery charger. Do not attempt to open the
charger case or expose the charger to moisture.
Doing so may result in serious bodily injury or
death due to electrical shock.
Failure to follow these
User Instructions
may cause electric shock, fire or explosion
and result in injury
or death.
Do not couple more than 10 charger units at one time.
• 3M™ Battery Pack BP-15 provides up to 400 charge/discharge cycles. At 5 charge/discharge
cycles per week (1 per shift), this equals an estimated life expectancy of approximately two (2) years.
However, the life of 3M batteries will be significantly reduced when they are exposed to high heat
over an extended period of time. Contact 3M Technical Service for additional guidance. To maximize
battery life, these guidelines should be followed:
– 3M™ Battery Pack BP-15 may be charged any time during the discharge cycle. Battery memory
(also known as voltage depression) is not a significant factor in PAPR applications.
– The 3M™ Battery Pack BP-15 may remain connected to the BC-210 charger for an extended
period of time. The 3M™ Smart Battery Charger BC-210 will trickle charge the BP-15 battery to
overcome normal charge loss. This is the recommended storage method for maximum battery
performance.
– Do not allow water to enter the battery housing, as this will damage the battery assembly.
– Always charge 3M™ Battery Pack BP-15 at a temperature between 50°F (10ºC) and 90°F (32ºC).
Beyond this range, the battery may not accept a full charge. If a battery feels hot, let it cool for 1/2
hour before charging. Do not stack batteries together or on top of charger during charging. Do not
charge in an enclosed cabinet. Heat from chargers and batteries must be allowed to dissipate. If
you try to charge a battery that is too hot, the charge adapter will indicate yellow and charging will
not begin until the battery has cooled.
– 3M™ Battery Pack BP-15 stored at room temperature loses approximately 2% of its charge per
day after charging. The rate of self-discharge will increase as storage temperature increases.
For infrequently used batteries or batteries in storage, 3M recommends they be fully charged
immediately upon receipt and then stored connected to the charger. Batteries stored off the
charger should be fully charged, initially, then fully charged once every three months of non-use to
maintain charge. Batteries should not be subjected to prolonged storage without regular charge/
discharge cycling. Prolonged storage with out regular charge/discharge cycling may damage the
battery cells.
– You can check battery capacity by running the PAPR motor/blower unit with the airflow indicator
installed and recording the time until the airflow falls below six cfm. See the “User Performance Check”
section in the appropriate 3M™ PAPR assembly
User Instructions
for details. Two or three charge/
run-down cycles may restore battery capacity for batteries that have been in prolonged storage.
Cleaning, Inspection, and Storage
Follow the hygiene practices established by your employer for the specific contaminants to which you
have been exposed.
Cleaning
Solvents should not be used to clean the battery pack or smart battery charger. Liquid solvents
may chemically weaken the plastic. Use the following suggested procedures for cleaning:
1. Wipe the battery pack and smart battery charger with a mild cleaning solution.
2. Do not immerse the battery pack or smart battery charger into any type of liquid.
3. If the adapter module is removed to clean the power base unit, only compressed air dusters should be
used. Aggressive cleaning of the power base or adapter module may damage electrical contacts and
cause the charger to malfunction.
Inspection
1. Inspect the power base and adapter module for cracks or other damage.
2. Inspect the power cord and charging lead for frayed wires or other damage. Replace if necessary.
3. Inspect the 3 pins on the charging lead. The slot in each pin should be of uniform width from top to
bottom. If the pin slots show signs of narrowing, unplug the charger from its power source. A small,
thin tool such as a feeler gauge can be used to gently reopen the slots to a uniform width.
Storage
Store your batteries and chargers at room temperature in a dry area that is protected from exposure to
hazardous contaminants.
Fuse Replacement
CAUTION
– FOR CONTINUED PROTECTION AGAINST RISK OF FIRE, REPLACE WITH THE SAME TYPE AND
RATING OF FUSE, 250VAC, 8A. DISCONNECT POWER BEFORE REPLACING FUSE.
To replace the fuse in the smart battery charger, disconnect any batteries attached to the charger and
the power cord from the power base. Locate the fuse cover on the power base where the power cord
is attached and pry the fuse cover out with a blunt object. Remove the fuse from the plastic clip and
replace with the spare located in the cover. Snap the fuse cover back in place and reconnect the power
cord. For additional replacement fuses, contact the 3M Service Center.
WARNING
WARNING
Do not clean with solvents. Cleaning with solvents may degrade some components and reduce
effectiveness. Inspect all components before each use to ensure proper operating conditions.
Failure to
do so may result in sickness or death.
Failure to conduct an inspection and complete all necessary repairs before use
may adversely affect
performance and result in sickness or death.
NOTE:
Because 3M™ Smart Battery Charger BC-210 may produce radio frequency energy, 3M is
providing the following information pursuant to FCC regulations.
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two
conditions: (1) this device may not cause harmful interference, and (2) this device must accept any
interference received, including interference that may cause undesired operation.
NOTE:
This equipment has been tested and found to comply with the limits for a Class A digital
device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable
protection against harmful interference when the equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to
radio communications. Operation of this equipment in a residential area is likely to cause harmful
interference in which case the user will be required to correct the interference at his own expense.
Troubleshooting
Use the table below to help identify possible causes and corrective actions for problems you may
experience.
Problem
Probable Cause
Corrective Action
Battery does not work after
charging.
Low voltage detection circuit
has not reset.
Recharge for short period
of time.
BC-210 does not work, charge
adapter indicator is steady
yellow.
Battery is too hot or too cold
for charging.
Incorrect battery is connected
to the charger.
Allow battery and charger
temperatures to moderate to
between 50°F (10ºC) and 90°F
(32ºC).
Select the correct charger for
the battery.
BC-210 does not work, power
base indicator is steady yellow.
Too many chargers are
chained together. The
maximum number allowed is
ten (10).
Remove excess chargers.
BC-210 does not work, no
lights illuminated on power
base or charge adapter.
Fuse on power base has
blown.
Determine cause of the blown
fuse and replace with like fuse.
BC-210 does not work, the
charge adapter indicator is red
or is not illuminated.
Incorrect battery is connected
to the charger. The BC-210 is
only to be used with the BP-15
battery.
Slots in charging lead pins
have narrowed.
Select the correct charger for
the battery.
Use feeler gauge or similar
flat, thin tool to gently respread
pin slots.
Intermittent operation of the
PAPR.
Slots in pins on charging lead
are narrowed.
Gently reopen the slots with a
feeler gauge or similar tool.
Frequent incomplete charging
or battery pack does not reach
full charge (solid green light
does not come on).
Slots in pins on charging lead
are narrowed.
Gently reopen the slots with a
feeler gauge or similar tool.
Use of 520-01-61, 520-01-
61SGL, 520-01-61FIV, 520-03-
72, 520-03-73 or 521-01-43
battery charger does not work,
but is not defective.
Incorrect battery is connected
to the charger. These chargers
are to be used only with the
520 01 15, 520-01-17 and BP
17IS batteries.
Select the correct charger for
the battery.
Power Cord
Power Base
Adapter Module
Charging Lead
Requester:
Creator:
File Name:
Structure #:
Date:
Farrel Allen
deZinnia
34870234761.indd
SS-13998
4/13/09
Printed Colors – Front:
Printed Colors – Back:
Match Colors:
This artwork has been created as requested by 3M.
3M is responsible for the artwork AS APPROVED and
assumes full responsibility for its correctness.
