3M Matic 700r-s, Instructions And Parts List

Page 1: ...d follow all safety and operating instructions It is recommended you immediately order the spare parts listed in the Spare Parts Service Information section These parts are expected to wear through normal use and should be kept on hand to minimize production delays 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 Instructions and Parts List 3M Matic 700r s Type ...

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Page 4: ...ual 3M Tape Dispenser Parts 241 Venture Drive 1 800 344 9883 Amery WI 54001 1325 FAX 715 268 8153 Minimum billing on parts orders will be 25 00 Replacement part prices available on request Note Outside the U S contact the local 3M subsidiary for parts ordering information 10 00 restocking charge per invoice on returned parts Technical Assistance 3M Matic Helpline 1 800 328 1390 Please provide the ...

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Page 6: ... number listed below Included with each machine is an Instructions and Parts List manual SERVICE REPLACEMENT PARTS AND ADDITIONAL MANUALS AVAILABLE DIRECT FROM Order parts by part number part description and quantity required Also when ordering parts and or additional manuals include machine name number and type 3M Industrial Adhesives and Tapes 3M Center Building 220 5E 06 St Paul MN 55144 1000 3...

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Page 8: ...ent Warranty and Limited Remedy 2 700r s Contents 2 Important Safeguards 3 7 Specifications 8 10 Installation and Set Up 11 15 Receiving and Handling 11 Machine Set Up 11 14 Packaging and Separate Parts 11 12 Infeed Conveyor Assembly 13 Centering Guides 13 Machine Bed Height 14 Outboard Tape Roll Mounting 14 Bumper Supports 15 Box Size Capacity of Case Sealer 15 Electrical Connection and Controls ...

Page 9: ...stments 27 Special Set Up Procedure 28 31 Box and Machine Bed Height Range 30 Box Height Range 31 Troubleshooting 32 33 Electrical Diagram 34 Pneumatic Diagram 35 Replacement Parts and Service Information 36 Spare Parts 36 Label Kit 36 Tool Kit 36 Options Accessories 37 Replacement Parts Illustrations and Parts Lists Yellow Section 38 64 ii Section II AccuGlide SST 2 Inch Taping Heads See Section ...

Page 10: ...itive film box sealing tape to the top and bottom center seam of regular slotted containers The 700r s automatically adjusts to a wide range of box sizes see Specifications Section Box Weight and Size Capacities 3M MaticTM 700r s Stainless Steel Random Case Sealer Type 10500 Note Lower tape supply roll and bracket assembly are shown in the alternate location ...

Page 11: ...ler s sole obligation shall be at 3M s option to repair or replace the part provided the defective part is returned immediately to 3M s factory or an authorized service station designated by 3M A part will be presumed to have become defective after its warranty period unless the part is received or 3M is notified of the problem no later than five 5 calendar days after the warranty period If 3M is ...

Page 12: ...uce the risk associated with hazardous voltage Position electrical cord away from foot and or vehicle traffic WARNING To reduce the risk associated with impact hazards Always use appropriate supporting means when working under the upper drive assembly To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are ...

Page 13: ...ged or destroyed they must be replaced to ensure operator safety Replacement part numbers for individual labels are shown in Figures 1 1 through 1 3 or a label kit part number 78 8098 9177 9 is available that includes all labels used on the machine Figure 1 1 Replacement Labels 3M Part Numbers ...

Page 14: ...5 Important Safeguards Continued Figure 1 2 Replacement Labels 3M Part Numbers ...

Page 15: ...6 Important Safeguards Continued Figure 1 3 Replacement Labels 3M Part Numbers ...

Page 16: ...n live electrical panels connector blocks control equipment etc n o i t a r e p O e n i h c a M e h t f o e t a t S s r o t a r e p O l l i k S f o r e b m u N s r o t a r e p O e n i h c a m e h t f o p u t e s d n a n o i t a l l a t s n I s n o i t c e t o r p y t e f a s h t i w g n i n n u R d e l b a s i d a 2 d n a 2 2 e z i s x o b e h t f o t n e m t s u j d A e h t g n i s s e r p y b d ...

Page 17: ...n box size box size mix and operator dexterity Box drive belt speed approximately 0 4 m s 78 FPM 3 Operating Conditions Use in a relatively clean environments at 4 to 50 C 40 to 120 F with clean dry boxes Note Machine should not be washed down Specifications 4 Tape Scotch pressure sensitive film box sealing tapes 5 Tape Width 36 mm or 1 1 2 inch minimum to 50 mm 2 inch maximum 6 Tape Roll Diameter...

Page 18: ...inch minimum to 725 mm 28 5 inch maximum height with columns adjusted to upper position See Special Set Up Procedure Special modifications may be available for carton sizes not listed above Contact your 3M Representative for information Note The case sealer can accommodate most boxes within the size range listed above However if the box length in direction of seal to box height ratio is 5 or less ...

Page 19: ...per position B minimum dimension is 570 mm 22 5 inch and H maximum dimension is 2285 mm 90 inch See Special Set Up Procedure Box and Machine Bed Height Range Weight 225 kg 500 lbs crated approximate 200 kg 430 lbs uncrated approximate 11 Set Up Recommendations Machine must be level Customer supplied infeed and exit conveyors if used should provide straight and level box entry and exit Exit conveyo...

Page 20: ...e clamp provided See Figure 2 1B The customer supplied air hose 8 mm 5 16 inch ID must be clamped tightly to the barbed fitting If another type of connector is desired the barbed fitting can be removed and replaced with the desired 1 4 18 NPT threaded connector Always turn the air valve Off when the air supply line is being connected or disconnected 7 Turn the air supply on be turning the air on o...

Page 21: ... roller into head to check for free smooth action of taping heads 11 Ensure that the tape drum bracket assembly located on the lower taping head is mounted straight down as shown in Figure 2 5A The tape drum bracket assembly can be pivoted to provide tape roll clearance in certain cases 12 Remove fasteners that secure case sealer legs to pallet To reduce the risk associated with sharp blade hazard...

Page 22: ...rs with these screws 5 Attach the infeed conveyor over the screws using the inverted keyholes in the end of the conveyor Tighten all four screws with a 13 mm wrench 6 Refer to Figure 2 3 Set the cover plates over the joint between the conveyor and the frame on each side and secure them with four M8 x 15 screws and M8 washers INFEED CONVEYOR ASSEMBLY 14 Continue with the remainder of the Installati...

Page 23: ...ght can be reduced to 570 mm 22 5 inch by moving outer columns up one set of mounting holes However this change also increases minimum box height of 120 mm 4 8 inch to 170 mm 6 8 inch See Special Set Up Procedure Box Machine Bed Height Range OUTBOARD TAPE ROLL MOUNTING Lower Taping Head Remove the tape drum bracket assembly spacer and fasteners from the lower taping head Install and secure on the ...

Page 24: ...justed to apply 50 mm 2 inch long tape legs ELECTRICAL CONNECTION AND CONTROLS The electrical control box and On Off switch are located on the lower left side of the machine frame See Figure 3 1 If desired for operator convenience the On Off switch can be relocated to the right side of the machine frame A standard three conductor power cord with plug is provided at the back of the electrical contr...

Page 25: ... sealer Also see Figures 3 1 and 3 2 in Section II for taping head components To reduce the risk associated with mechanical and electrical hazards Read understand and follow all safety and operating instructions before operating or servicing the case sealer WARNING Figure 3 1 700r s Case Sealer Components Left Front View ...

Page 26: ...by pressing green On button 2 Main Air On Off Valve Pressure Regulator Filter Figure 3 3 This set of pneumatic components controls regulates and filters plant air supply to the two separate control circuits of the case sealer On Off Valve On turn to SUP Off turn to EXH Note Turning air supply Off automatically bleeds air pressure from the case sealer air circuits 1 Electrical On Off Switch The box...

Page 27: ... Switch Box Centering Guide This pneumatic switch controls the box centering guides When switch is activated by a box entering the case sealer the centering guides close centering the box and released after box passes over switch the guides open 6 Air Pressure Regulator Centering Guide Force Adjustment Figure 3 4 This regulator is used to adjust centering guides according to weight of boxes Pressu...

Page 28: ...atmosphere This is normal and amounts to approximately 3 liter min 0 1 SCFM Figure 3 6 Mechanical Latch Upper Drive Assembly 8 Main Air Pressure Gauge Indicates main air regulator pressure setting Air regulator should be adjusted so gauge reads 5 bar gauge pressure 70 PSIG 9 Mechanical Latch Upper Drive Assembly Figure 3 6 The mechanical latch is provided to hold the upper drive assembly at the fu...

Page 29: ... head support assembly as boxes are transported through the machine CAUTION Tape Loading Threading See Section II Note If lower tape drum is mounted in alternate lower outboard position remove taping head from machine bed by pulling straight up insert threading needle in taping head and replace taping head Install tape roll on drum adhesive on tape leg up thread tape under knurled roller on outboa...

Page 30: ...e guides to close releasing the switch causes the guides to open Depressing the upper drive assembly raising switch causes the upper drive assembly to rise releasing the switch causes the drive assembly to descend Figure 3 9 Drive Belts Box Sealing 1 Turn main air valve to SUP On 2 Press green electrical pushbutton on side of machine frame to start drive belts 3 Feed boxes to machine allowing prev...

Page 31: ... which can cause premature equipment wear and jamming Take care that oil and grease are not left on the surface of rollers around which tape is threaded as it can contaminate the tape s adhesive Regular slotted containers produce a great deal of dust and paper chips when processed or handled in equipment If this dust is allowed to build up on machine components it can cause component wear and over...

Page 32: ... four screws and plain washers 2 Loosen but do not remove lock nut B 3 Loosen tension screw C until all tension is removed from belt 4 Remove 4 screws on side of belt guard D and slide belt guard out to expose belt 5 Pull belt splicing pin E out and remove belt 6 Place new belt over pulleys with laced splice at top Insert splicing pin Note Pin must not extend beyond edge of belt 7 Adjust belt tens...

Page 33: ...m electrical power 1 Determine cause of overload and correct 2 Remove electrical enclosure cover 3 Press Reset and then Start buttons on circuit breaker If circuit breaker will not reset wait 2 minutes and retry 4 Replace cover 5 Plug in machine 6 Press machine On button to resume case sealing Knife Replacement Taping Head See Section II Maintenance Blade Knife Replacement To reduce the risk assoc...

Page 34: ...lt is adjusted separately Belt tension is obtained by tightening the adjustment screw so that a moderate pulling force of 3 5 kg 7 lbs applied at the midspan as shown in Figure 5 1 will deflect the belt 25 mm 1 inch This will assure positive contact between the belt and the drive pulley on the discharge end of the drive assembly Note Figure 5 1 illustrates the lower drive belts however upper belts...

Page 35: ...tension screws in clockwise to increase tension or out counterclockwise to decrease tension Tighten lock nut to secure tension setting 4 Replace center plates front cover and secure with original screws Figure 5 2 Box Drive Belt Tension Adjustment Lower Belts Infeed End To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before per...

Page 36: ...lt Tension Adjustment Upper Belts Infeed End To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the m...

Page 37: ...the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING Figure 6 1 Case Sealer Frame Changes ...

Page 38: ...ms from under upper assembly slide head forward and down to remove See Figure 6 2 Figure 6 2 Remove Upper Taping Head Figure 6 3 Remove Lower Taping Head To reduce the risk associated with sharp blade hazards Keep hands and fingers away from tape cutoff blades under orange blade guards The blades are extremely sharp WARNING To reduce the risk associated with muscle strain Use proper body mechanics...

Page 39: ... outer columns up one set of mounting holes 100 mm 4 inch and place 100 mm 4 inch spacers between the blocks on the floor and each column See Figure 6 4C 4 Install and tighten the six screws and plain washers in each column that were removed in Step 2 Turn on air supply raise and lock upper drive assembly in fully raised position and remove all blocks and spacers If desired the bed height can now ...

Page 40: ...stop bumper assembly to the desired position on both side columns Be sure that the stop bumpers are reassembled as shown and secure 3 Turn on the air and electrical power to the case sealer The upper taping head will now descend only part way thus increasing operating speed In addition to the bumper supports adjustable split collars are fitted onto the cylinder rods as shown in Figure 6 5 These ca...

Page 41: ... through machine Tape not centered on box seam The Troubleshooting Guide lists some possible machine problems causes and corrections Also see Section II Troubleshooting for taping head problems Troubleshooting Guide Troubleshooting Correction Check machine specifications Boxes are narrower than recommended causing slippage and premature belt wear Replace drive belts Adjust the upper drive assembly...

Page 42: ...ion screw misadjusted Cushion screw missing Centering guide force adjust regulator set too low Centering guide cylinder speed controls not in correct adjustment Defective centering guide power valve Correction Disconnect the air supply Make sure main pressure regulator reads zero Reconnect air supply and adjust regulator to read 70 PSIG 5 bar Clean or replace head raising valve Replace valve Clean...

Page 43: ...the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING Figure 7 1 Electrical Diagram ...

Page 44: ... Pneumatic Diagram To reduce the risk associated with mechanical and electrical hazards Turn electrical and air supply off and disconnect before performing any adjustments maintenance or servicing the machine or taping heads WARNING ...

Page 45: ...ny labels are damaged or destroyed they must be replaced to ensure operator safety A label kit part number 78 8098 9177 9 is available as a stock item It contains all the safety labels used on the 700r s Adjustable Case Sealer Tool Kit A tool kit part number 78 8076 4950 0 is available as a stock item The kit contains the necessary open end and hex socket wrenches for use with the metric fasteners...

Page 46: ...ent 70 0064 0378 9 Conveyor Extension Attachment exit only 78 8060 8156 4 AccuGlide SST 2 Inch Upper Taping Head Type 18900 78 8060 8157 2 AccuGlide SST 2 Inch Lower Taping Head Type 18900 For additional information on the options accessories listed below contact your 3M Representative ...

Page 47: ...ate Figure or Figures to determine the parts required and the parts reference number 3 The Parts List that follows each illustration includes the Reference Number Part Number and Part Description for the parts on that illustration Note The complete description has been included for standard fasteners and some commercially available components This has been done to allow obtaining these standard pa...

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Page 49: ...40 700r s Stainless Steel Random Case Sealer Frame Assemblies ...

Page 50: ...41 700r s Stainless Steel Random Case Sealer Figure 10425 ...

Page 51: ...4730 6 Tape Drum Assy 2 Wide 10425 9 78 8052 6749 5 Tape Drum 10425 10 78 8060 8362 8 Leaf spring 10425 11 78 8060 8337 0 Screw Self Tapping 7SPx8 10425 12 78 8060 8172 1 Washer Friction 10425 13 78 8134 1939 3 Washer Tape Drum 10425 14 78 8134 1940 1 Spring Tape Drum 10425 15 78 8060 8201 8 Nut Self Locking M10x1 10425 16 78 8060 8295 0 Screw Hex Hd M6x16 10425 17 78 8134 1941 9 Spacer 10425 18 7...

Page 52: ...43 700r s Stainless Steel Random Case Sealer Figure 10433 ...

Page 53: ...or Bed 10433 21 78 8060 8486 5 Bushing 10433 22 78 8060 8290 1 Screw Soc Hd M6 x 25 10433 23 78 8134 1999 7 Cover Switch 10433 24 78 8134 2000 3 Screw M5 x 10 10433 25 78 8060 8293 5 Nut M5 10433 26 78 8134 1974 0 Screw Hex Hd M5 x 20 10433 27 78 8060 8401 4 Washer Special 10433 28 78 8060 8303 2 Washer Flat M5 10433 29 78 8134 2010 2 Screw Soc Hd M3 x 25 10433 30 78 8134 2011 0 Washer Flat M3 104...

Page 54: ...45 700r s Stainless Steel Random Case Sealer Figure 10434 ...

Page 55: ... 19 78 8060 7900 6 Union 10434 20 26 1005 6897 6 Hose Connector 10434 21 78 8091 0430 6 Clamp 10434 22 78 8060 7853 7 Union Straight Male 10434 23 78 8076 4671 2 Gauge Pressure 10434 24 78 8076 4673 8 Regulator Pressure 10434 25 26 1005 6901 6 Union Straight Male 10434 26 78 8076 4674 6 Nipple Conic 1 4 1 8 10434 27 78 8059 5633 7 Air Distributor 10434 28 78 8091 0316 7 Union Straight Male 10434 2...

Page 56: ...47 700r s Stainless Steel Random Case Sealer Figure 10430 ...

Page 57: ...430 14 78 8094 6384 3 Clamp 10430 15 78 8076 4968 2 Terminal 10430 16 78 8028 7909 4 Power Cord 10430 17 78 8100 1038 5 Cable 3x20 AWG 5 mt 10430 18 78 8060 8053 3 Cable 3 pole 5 mt 10430 19 78 8060 8331 3 Screw Soc Hd M6x16 10430 20 78 8060 8312 3 Washer Flat M6 10430 21 78 8076 5194 4 Box E Stop 10430 22 78 8094 6386 8 Switch ON OFF 10430 23 78 8134 2002 9 Support ON OFF Switch 10430 24 78 8017 ...

Page 58: ...49 Figure 10438 1 of 2 700r s Stainless Steel Random Case Sealer ...

Page 59: ...22 78 8060 8391 7 Gearbox Assy W O Motor 10438 25 78 8060 8282 8 Spacer 10438 26 78 8060 8281 0 Spacer 10438 27 78 8060 8325 5 Screw Hex Hd M5x12 10438 28 78 8060 8303 2 Washer Flat M5 10438 29 78 8060 8330 5 Screw Flat Hd M5x12 10438 31 78 8060 8372 7 Pulley Timing Belt 10438 32 78 8060 8373 5 Support Pulley 10438 33 78 8060 8336 2 Key 4x4x10 10438 34 78 8060 8279 4 Sprocket 3 8 11 teeth 10438 35...

Page 60: ...51 Figure 10438 2 of 2 700r s Stainless Steel Random Case Sealer ...

Page 61: ... M5x20 10438 74 78 8134 2084 7 Pin Spring Holder 10438 75 78 8134 2085 4 Nut Self Locking M5 10438 76 78 8134 2086 2 Spring 10438 77 78 8134 2087 0 Screw Soc Hd M4x35 10438 78 78 8134 2088 8 Spacer Valve Holder 10438 79 78 8134 2089 6 Plate 10438 83 78 8134 2090 4 Screw Self Tapping 8Px13 10438 86 78 8076 4560 7 Cover Right 10438 87 78 8076 4561 5 Cover Left 10438 88 78 8076 4618 3 Cover Drive Rea...

Page 62: ...53 700r s Stainless Steel Random Case Sealer Figure 10435 ...

Page 63: ...134 2025 0 Column Inner 10435 20 78 8054 8617 8 Bearing Special 10435 21 78 8060 8241 4 Screw Bearing 30 10435 22 78 8060 8272 9 Screw Special 10435 23 78 8060 8318 0 Nut Self Locking M6 10435 24 78 8134 2026 8 Mounting Rod 10435 25 78 8054 8823 2 Washer Bumper 10435 26 78 8134 2027 6 Ring Nut Rod 10435 27 78 8134 2028 4 Set Screw M6x8 10435 28 78 8134 2029 2 Crossmember 10435 29 78 8134 2030 0 Sc...

Page 64: ...55 Figure 10439 1 of 2 700r s Stainless Steel Random Case Sealer ...

Page 65: ...34 2089 6 Plate 10439 24 78 8134 1954 2 Belt Tensioning Assy R H 10439 25 78 8134 1955 9 Belt Tensioning Assy L H 10439 26 78 8134 1956 7 Belt Tensioning R H 10439 27 78 8134 1957 5 Belt Tensioning L H 10439 28 78 8052 6710 7 Roller Idler 10439 29 78 8060 8248 9 Washer Special 10439 30 78 8060 8294 3 Washer Lock M6 10439 31 78 8060 8331 3 Screw Soc Hd M6x16 10439 32 78 8134 1958 3 Spacer Shaft 104...

Page 66: ...57 700r s Stainless Steel Random Case Sealer Figure 10439 2 of 2 ...

Page 67: ... 1 Cover Top 10439 75 78 8060 8322 2 Screw Soc Hd M5x12 10439 76 78 8076 4585 4 Support Bearing R H 10439 77 78 8076 4586 2 Support Bearing L H 10439 78 78 8134 1979 9 Screw Soc Hd M5x16 10439 79 78 8060 8371 9 Pulley Assy Drive 10439 80 78 8052 6713 1 Ring Pulley 10439 81 78 8060 8351 1 Nut Self Locking M20x1 10439 82 78 8134 1960 9 Bracket 10439 83 78 8076 4702 5 Grommet 28 10439 84 78 8070 1531...

Page 68: ...59 700r s Stainless Steel Random Case Sealer Figure 10431 ...

Page 69: ...8 Screw Hex Hd M5x10 10431 6 78 8060 8303 2 Washer Flat M5 10431 7 78 8060 8293 5 Nut M5 10431 8 78 8076 4520 1 Union PG13 Sleeve 16 10431 9 78 8076 4521 9 Sleeving 16 900 mm 10431 10 78 8076 4715 7 Cord Grip ST13 5 10431 11 78 8134 1975 7 Cable 491P 3 G 1 5 6 mt 10431 12 78 8060 8029 3 Clamp 10431 13 78 8134 1931 0 Cover Housing 10431 14 78 8100 0905 6 Screw Hex Hd M4x10 10431 15 78 8134 1932 8 W...

Page 70: ...61 700r s Stainless Steel Random Case Sealer Figure 10436 ...

Page 71: ...8 78 8134 2056 5 Screw Special M3x20 10436 29 78 8134 2057 3 Screw Special M3x25 10436 30 78 8134 2058 1 Washer Special 3 10x3 10436 31 78 8134 2012 8 Nut Self Locking M3 10436 32 78 8134 2059 9 Block Chain 10436 33 78 8134 2060 7 E Ring 10436 34 78 8134 2061 5 Rod Chain 10436 35 78 8060 8288 5 Nut M6 10436 36 78 8060 8332 1 Screw Soc Hd M8x16 10436 37 78 8134 2062 3 Cover Chain 10436 38 78 8060 8...

Page 72: ...63 700r s Stainless Steel Random Case Sealer Figure 10437 ...

Page 73: ... 5 78 8134 2077 1 Roller 32x492 10437 6 78 8134 2078 9 Plate Roller 10437 7 78 8100 0905 6 Screw Hex Hd M4x10 10437 8 78 8060 8297 6 Washer Flat M4 10437 9 78 8076 4511 0 Cap Front R H 10437 10 78 8076 4512 8 Cap Front L H 10437 11 78 8060 8295 0 Screw Hex Hd M6x16 10437 12 78 8060 8288 5 Nut M6 10437 13 78 8134 2079 7 Bracket Infeed Conveyor 10437 14 78 8060 8323 0 Screw Hex Hd M8x16 10437 15 78 ...

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