3M MS2 4000 Series Instructions Manual Download

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Contents:

Page

I. GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

A. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

B. MS

Cross-Connect Pedestal and

Pole-Mount Cabinets . . . . . . . . . . . . . . . . . . . . . . .2

C. Cross-Connect Pedestal Cabinets

Component Assembly . . . . . . . . . . . . . . . . . . . . . . .4

1. MS

4065 (300-Pair) Pedestal Cabinet . . . . . . . . . .4

2. MS

4080 (600-Pair) Pedestal Cabinet . . . . . . . . . .4

4082 (900-Pair) Pedestal Cabinet . . . . . . . . . .4

3. MS

4084 (1800-Pair) Pedestal Cabinet . . . . . . . . .4

4086 (2700-Pair) Pedestal Cabinet . . . . . . . . .4

D. Cross-Connect Pole-Mount Cabinets

Component Assembly . . . . . . . . . . . . . . . . . . . . . . .5

1. MS

4065 (300-Pair) Pole-Mount Cabinet

with 4098 Conversion Kit . . . . . . . . . . . . . . . . . . . .5

2. MS

4094 (1200-Pair) Pole-Mount Cabinet . . . . . .5

4095 (1800-Pair) Pole-Mount Cabinet . . . . . .5

E. MS

Cross-Connect Module . . . . . . . . . . . . . . . . . .6

1. Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

2. MS

Cross-Connect Module Chart . . . . . . . . . . . . .6

3. MS

Cross-Connect Module Detail . . . . . . . . . . . .6

II . PEDESTAL CABINET INSTALLATION

AND PREPARATION . . . . . . . . . . . . . . . . . . . . . . . .7

A. Cable Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . .7

1. Stub and Loop Cable Lengths . . . . . . . . . . . . . . . . .7

B. Ground Mount Installation . . . . . . . . . . . . . . . . . . . .7

1. MS

4065 (300-Pair) Pedestal Cabinet Ground

Mount Installation . . . . . . . . . . . . . . . . . . . . . . . . . .7

2. MS

4080 (600-Pair) and 4082 (1900-Pair)

Pedestal Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . .8

3. MS

4084 (1800-Pair) and 4086 (2700-Pair)

Pedestal Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C. Slab Mount Installation for 4084 and 4086

Cabinets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

1. Ground Preparation . . . . . . . . . . . . . . . . . . . . . . . .10

2. Slab Mounting the Cabinet . . . . . . . . . . . . . . . . . .11

D. Split Slab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15

E. Cable Preparation . . . . . . . . . . . . . . . . . . . . . . . . . .15

F. Assembly of Module Frame Assembly . . . . . . . . . . .

III. PEDESTAL CABINET CABLE ROUTING . . . . .16

A. MS

4065 (300-Pair) Cabinet . . . . . . . . . . . . . . . .16

B. MS

4080 (600-Pair) Cabinet . . . . . . . . . . . . . . . .16

4082 (900-Pair) Cabinet . . . . . . . . . . . . . . . .16

4084 (1800-Pair) Cabinet . . . . . . . . . . . . . . .16

4086 (2700-Pair) Cabinet . . . . . . . . . . . . . . 16

C. Cable Terminated in Cabinet . . . . . . . . . . . . . . . .16

D. Cable Looped Through Cabinet . . . . . . . . . . . . . .16

IV. POLE-MOUNT CABINET INSTALLATION

AND PREPARATION . . . . . . . . . . . . . . . . . . . . . . .17

A. MS

4065 (300-Pair) with 4098 . . . . . . . . . . . . . . .17

1. Pole-Mount Conversion Kit . . . . . . . . . . . . . . . . .17

2. Cable Adapter-Top . . . . . . . . . . . . . . . . . . . . . . . .17

3. Bottom Plate and Cable Adapter Installation . . .17

B. MS

4094 (1200-Pair) and 4095 (1800-Pair) . . . .18

1. Pole Mount Installation . . . . . . . . . . . . . . . . . . . . .18

2. Cable Installation . . . . . . . . . . . . . . . . . . . . . . . . .18

C. Cable Preparation . . . . . . . . . . . . . . . . . . . . . . . .18

V. TERMINATING . . . . . . . . . . . . . . . . . . . . . . . . . . . .18

A. Location of Feeder and Distribution Modules . . .18

1. MS

Pedestal Cabinets . . . . . . . . . . . . . . . . . . . . 18

2. MS

Pole-Mount Cabinets . . . . . . . . . . . . . . . . . . 20

B. Identification of Feeder and

Distribution Modules . . . . . . . . . . . . . . . . . . . . . 21

C. Cables Entering From Top of Cabinet . . . . . . . . . 21

D. Cables Entering From Bottom of Cabinet . . . . . .21

E . Terminating Procedure . . . . . . . . . . . . . . . . . . . . 21

1. Laying Pairs into Module . . . . . . . . . . . . . . . . . . 21

2. Crimping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23

3. Cable Separator Installation . . . . . . . . . . . . . . . . . .24

4. Module Cover Protectors . . . . . . . . . . . . . . . . . . .24

a. 4019 Protector Cover . . . . . . . . . . . . . . . . . . . . .24

F. Tapping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

1. Tapping a Non-Working Feeder Cable . . . . . . . . .26

2. Tapping into a Working Feeder Cable . . . . . . . . . .26

VI. JUMPERING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27

A. Running Jumper Wires . . . . . . . . . . . . . . . . . . . . . 27

B. Routing Jumper Wires . . . . . . . . . . . . . . . . . . . . . 28

1. MS

Pedestal Cabinets . . . . . . . . . . . . . . . . . . . . . 28

2. MS

Pole-Mount Cabinets . . . . . . . . . . . . . . . . . .29

C. Half-Tap Jumpering . . . . . . . . . . . . . . . . . . . . . . . .30

D. MS

25-Pair Probes . . . . . . . . . . . . . . . . . . . . . . . .31

1. 4048 25-Pair Probe . . . . . . . . . . . . . . . . . . . . . . . .31

2. 4048A Kit (25-Pair Probe with Connector) . . . . . .31

E. Pair Test Plug . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32

F. Priority Circuit Caps . . . . . . . . . . . . . . . . . . . . . . 32

G. 4016E Bunch Block . . . . . . . . . . . . . . . . . . . . . . 32

H. 4017E Bunch Block . . . . . . . . . . . . . . . . . . . . . . 32

VII. GLOSSARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33

A. Splicing Head Detail . . . . . . . . . . . . . . . . . . . . . .33

B. MS

4030 Air/Hydraulic Crimping Unit . . . . . . .33

C. MS

4031 Hand/Hydraulic Crimping Unit . . . . . 33

D. Supply Information . . . . . . . . . . . . . . . . . . . . . . . .34

E. MS

Cross-Connect System Ordering Guide . . . 35

Summary of Contents for MS2 4000 Series

Page 1: ...4000 Series Pedestal and Pole Mount Cabinets Quick Connect Instructions September 2006 34 7018 1701 6 A ...

Page 2: ......

Page 3: ... Cabinet 16 MS2 4084 1800 Pair Cabinet 16 MS2 4086 2700 Pair Cabinet 16 C Cable Terminated in Cabinet 16 D Cable Looped Through Cabinet 16 IV POLE MOUNT CABINET INSTALLATION AND PREPARATION 17 A MS2 4065 300 Pair with 4098 17 1 Pole Mount Conversion Kit 17 2 Cable Adapter Top 17 3 Bottom Plate and Cable Adapter Installation 17 B MS2 4094 1200 Pair and 4095 1800 Pair 18 1 Pole Mount Installation 18...

Page 4: ...jumper pairs as they are installed B MS2 Cross Connect Pedestal and Pole Mount Cabinets Due to the terminal sizes and frequency of installation visits the closures should be located as specified by the engineering plan The closures should be located in unobtrusive locations acceptable to the property owners and where they are reasonably protected from damage by motor vehicles and other machinery T...

Page 5: ... ...

Page 6: ...and 4082 cabinets consist of hinged front doors equipped with one lock impact tool test probe and an internal bond bar module mounting frame a base and two anchor stakes Figure 2 is an exploded view of the 4080 cabinet The 4082 differs only in height 3 MS2 4084 1800 Pair Pedestal Cabinet MS2 4086 2700 Pair Pedestal Cabinet The 4084 and 4086 cabinets consist of hinged front and back doors equipped ...

Page 7: ...ary hardware Figure 4 is an exploded view of the 4065 cabinet with 4098 pole mount conversion kit 2 MS2 4094 1200 pair Pole Mount Cabinet MS2 4095 1800 pair Pole Mount Cabinet The 4094 and 4095 cabinets consist of test probe impact insertion tool hinged front doors equipped with two locks two internal bond bars a center wire nun guide module mounting frames and a pre drilled backboard for pole mou...

Page 8: ...ng unit The U contacts strip the insulation and mate with the conductors and the cut off blades trim excess wire in the mechanical crimping operation Binder groups may be identified on the module mounts and pairs can be identified on tagging labels on the cover protector 2 MS2 Cross Connect Module Chart Item Description Plastic Polycarbonate Color Green 4010E Feeder Blue 4011 E Distribution Contac...

Page 9: ...Ground Mount Installation 1 MS2 4065 300 Pair Pedestal Cabinet Ground Mount Installation a Carefully remove earth from around cables per Table II b Open doors on Cabinet Assembly Cabinet has a removable Hinged Panel and Base Assembly for easy access c Fill excavation with coarse gravel to within 102 mm 4 of ground level d Place Cabinet over cables in a vertical position so that the Cabinet is cent...

Page 10: ... a sledge drive until Stake top is at ground level See Figure 11 Repeat for opposite side NOTE Do not hammer on Cabinet to drive Stakes into ground f Align and secure Anchor Stakes to Cabinet with the 3 8 x 1 bolts and nuts provided g Fill cabinet base with pea gravel to within 102 mm 4 in of top of skirt 3 MS2 4084 1800 Pair and 4086 2700 Pair Pedestal Cabinets NOTE The MS2 4056S Stakes are neede...

Page 11: ... secure Anchor Stakes to the Cabinet with the 3 8 x 1 bolts provided See Figure 16 g Loosen the four door bolts remove the four skirt bolts and remove the Cabinet Skirt See Figure 17 h Upon completion of bonding preparation and termination of cables replace the cabinet skirt making sure the skirt fits under the cabinet doors i Replace the four skirt bolts and tighten the four door bolts j Fill cab...

Page 12: ...f slab from center is at the rate of 20 mm per running meter 1 4 in per running foot c Fill excavation with pea gravel to within 100 mm 4 in of ground level See Figure 21 d Attach Concrete Inserts and Support Legs to the Mounting Ring with the M12 x 25 4 mm 1 2 x 1 bolts provided See Figure 22 e Nail wood stakes to Mounting Ring for ease in leveling Center Mounting Ring in slab excavation and leve...

Page 13: ...kirt See Figure 27 f Upon completion of bonding preparation and termination of cables replace the Cabinet Skirt making sure the Skirt fits under the cabinet doors g Replace the four skirt bolts and retighten the four door bolts h Fill cabinet bas with pea gravel to within 100 mm 4 of top of the skirt See Figure 28 3 4056L Support Legs Refer to Figure 19 4056L Support Legs are available for surface...

Page 14: ...14 D Split Slab Mount Installation for 4084 and 4086 Cabinets Local Sources should be contacted to make the slabs per the diagrams in Figure 29 Figure 29 Dimensions for Split Slab ...

Page 15: ...n to each side of the cabinet using the six 3 8 x 1 bolts provided Do not tighten See Figure 32 NOTE Anchor Stakes must be used in conjunction with split slab 5 Place an Anchor Stake next to cabinet side Protect stake top with wood block to prevent damage while driving Using a sledge drive until stake top is 150mm 6 above ground level Repeat for opposite side See Figure 33 Figure 30 Remove earth a...

Page 16: ...o place Insert four slab mount bolts not included trough the Angle Irons and thread loosely into slab sections 8 Drive Anchor Stakes so Angle Irons are flat on the slab Tighten all mount bolts securely See Figure 35 9 Fill cabinet base with pea gravel to within 100 mm 4 of top of the skirt Figure 34 Figure 35 ...

Page 17: ...NOTE For easy cable preparation Cabinet Skirt Bond Bar and Frame Assembly may be removed 4 Remove cable jacket s shield and core wrapper this mark NOTE If cables are to be sealed against moisture a just sheath opening so that top of end seal is flush with top of Bond Bar Bond Straps should be long enough to project from the top of the end seal one of the Bond Bar fastening bolts 5 Bond cables to B...

Page 18: ... of ground See Figure 38 2 Remove tie after completion of terminating C Cable Terminated In Cabinet 1 If feeder or distribution pair count exceeds the capacity of the front side of the Frame the balance should be terminated on the rear Frame 2 Bond and secure cables to Bond Bar per standard procedure 3 Repeat until all cables are bonded and secured D Cable Looped Through Cabinet 1 Identify binder ...

Page 19: ... Adapter Nut clearance c Install Cable Adapter per Figure 41 d Insert Cable leaving 1 8 m 6 ft stub length e Tighten Adapter Nut securely f Secure Adapter on Cable with 3 half lapped layers of Vinyl Plastic Tape g Secure Cable to Tab in rear of cabinet top using standard hose clamp h Install bond clamp per standard practice i Attach bonding strap to Bond Bar NOTE Do not clamp cable to pole any clo...

Page 20: ...ve cable sheath and shield flush the top of tabs on the Bond Bar 2 Install Bond Clamp per standard procedure and secure to holes in Bond Bar 3 Place a standard hose clamp around the cable and Bond Bar Tab Tighten securely Repeat for all cables 4 Identify binder groups NOTE The 4097 Split Gland Kit is available for sealing cable entrance in top or bottom of pole cabinets V Terminating A Location of...

Page 21: ...21 Figure 46 Figure 47 ...

Page 22: ...tly to The front of the Bracket per system practice 1 Loosen both Bond Bar Fastening Bolts using M12 7 16 wrench 2 Install Terminal Block Bracket as shown in Figure 46 3 Retighten Bolts 2 MS2 Pole Mount Cabinets a Feeder and Distribution Module Location in 300 pr Pole Mount Cabinet See Figure 49 NOTE Feeder Module locations are interchangeable from top to bottom Figure 49 shows Distribution Module...

Page 23: ...rarily tie a piece of wire or cord across the top module mounts This will allow the pairs to be firmly seated in the wire channels of the module This tie may be removed after first module is mounted See Figure 52 5 The first binder groups will be fed under the tie and over the top of the Splicing Head D Cables Entering From Bottom of Cabinet The first binder group will go up the channel of the Fra...

Page 24: ...up under the temporary tie and over the head On cables entering from bottom bring first binder group up the channel of the frame through the Splice Head Adapter Legs and over top of Splicing Head See Figure 56 g Pairs go to the right of the color coded wire guides Use a thumb and forefinger of each hand to guide wire pairs over pair splitter Place TIP wire to the left RING wire to the right Take u...

Page 25: ... if not crimp is not complete and additional pressure is required to cut wires See Figure 61 e Release pressure on clamp and remove it To release pressure on air hydraulic pump push back on foot pedal To release pressure on hand hydraulic pump open valve on side of pump f Rotate clamp and remove from head g An adjustment on crimping clamp limits return of pressure plate This can be set for Module ...

Page 26: ...ule See Figure 64 Pull Separator forward until left tab snaps into hole in frame c Installation in Frame Openings 1 For installation in frame openings the Separators need not be individually cut apart but may be placed into the frame up to four at a time See Figure 65 2 Insert tabs on right end of Separators into appropriate diamond shaped holes in frame Bow Separators outward by pushing on left e...

Page 27: ...air Cabinet Install a mount set and the adjustable wire run guide to separate the feeder and distribution modules When next to last Module has been terminated remove head Lift Module off head and snap into place Put Splicing Head Frame Adapter back into the same last frame holes and splice last Module Remove Head and Module and snap Module into place Push any excess wire slack up and behind Module...

Page 28: ...posite side of loop pairs into it d Place a Cross Connect Module Body Cover Combination over the first Body and crimp See Figure 72 2 Tapping into a Working Feeder Cable NOTE Do not cut binder groups Excess wires will be cut as connection is made a Lay C O side of loop into module base b Place MS2 4002G Body over the Base and lay pairs back over themselves as shown in Figure 73 leaving excess slac...

Page 29: ...Tool Tool will impact only when held perpendicular to module See Figure 78 Remove excess wire by pulling through front catch Tool may not impact if used on previously impacted jumper wire or on contact with no wire 4 Follow wire raceways formed by Module mounts a DO NOT run wire across face of Modules b Jumper wires in Cover slots 1 12 go behind left Mounts and those in slots 13 25 go behind right...

Page 30: ...30 B Routing Jumper Wires 1 MS2 Pedestal Cabinets a 4065 300 Pair Cabinet See Figure 79 b 4080 600 Pair Cabinet 4082 900 Pair Cabinet See Figure 80 Figure 79 Figure 80 ...

Page 31: ... 4086 2700 Pair Cabinet See Figure 81 2 MS2 Pole Mount Cabinets a 4065 300 Pair Cabinet with 4098 Pole Mount Conversion Kit See Figure 82 b 4094 1200 Pair Cabinet 4095 1800 Pair Cabinet See Figure 83 Figure 82 Figure 83 Figure 81 ...

Page 32: ...tribution counts are half tapped to provide continuous service while counts are being changed A typical cut is outlined below 1 Remove existing jumper wire between feeder and old distribution module A and F of Figure 85 2 Re route new jumper wire from feeder point F to new distribution point in new distribution module point B impacting wire with 4055 HT Tool and back to the old distribution point ...

Page 33: ... 2 4048A Kit 25 Pair Probe with Connector a The MS2 4048A 25 Pair Probe with Connector allows an electrical connection to be made with each wire in all types of 25 Pair MS 2 Modules Use of this Probe will establish an inter connect between any MS2 Modular Splice and various types of testing and tagging equipment b MS2 4048A Probe should be inserted into Test Entry ports ONLY These are the holes at...

Page 34: ...p provides a means of multiplying one feeder pair with up to four extensions See Figure 95 1 Run jumper wire from desired binder post in feeder Module to F on Bunch Block Leave 76 mm 3 total slack 2 Any of the four multiple positions in this group may be used for extensions by running jumpers to appropriate distribution house Module positions H 4017E Bunch Block A 4017E Bunch Block is a factory wi...

Page 35: ...huck Air Snap On Schrader No 5499 b Chuck Clip Schrader No 6529 2 Bleeding Instructions if crimping bar does not come down To bleed if air bound place clamp lower than pump and tilt output hose of pump up Press pedal until clamp resumes normal operation 3 Connecting Hose 1 8 m X 6 4 mm 6 X 1 4 rubber hydraulic hose steel reinforced Male 1 4 18 NPT fitting on each end with spring guards C MS2 4031 ...

Page 36: ...36 D Supply Information ...

Page 37: ...37 ...

Page 38: ...38 E MS2 Cross Connect System Ordering Guide The following ts the process to be used to order MS2 Cross Connect Products after feeder and distribution cable pair counts have been determined ...

Page 39: ...39 ...

Page 40: ...edy Limited Liability This product will be free from defects in material and manufacture for a period of one 1 year from the time of purchase 3M MAKES NO OTHER WARRANTIES INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE If this product is defective within the warranty period stated above your exclusive remedy shall be at 3M s option to replac...

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