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10

Start-Up Test Checklist 

Close tank-valve, Open the “sample valve” (available downstream of RO

)

• Pump turns on 

• Water visually fl ows through  “sample valve” and drain line 

Keeping tank-valve closed, close the “sample valve”

• Pump turns off 

• Water stops fl owing through drain line 

• RO Feed Pressure” (Gauge 1) shows 0 psi (0 kPa, 0 bar) 

• “System Pressure” (Gauge 2) shows about 60 psi (414 kPa, 4.14 bar) for 110-120VAC systems and 70 psi (483 kPa, 4.83 bar) for 22-240VAC 

systems 

 

Open the “sample valve”

• Pump on and “RO Feed Pressure” (Gauge 1) shows 110-125 psi (758-862 kPa, 7.58-8.62 bar) 

• “System Pressure” (Gauge 2) shows 0 psi (0 kPa, 0 bar) 

• Permeate being rinsed for fi rst 25 seconds 

• After 30 seconds of fl ow, check if measured production rate is as expected 

• After 30 seconds of fl ow, check if TDS reduction is as expected 

Close the “sample valve” and allow the tank to fi ll up

• Verify “System Pressure” (Gauge 2) increases slowly to 60 psi (414 kPa, 4.14 bar) for 110-120VAC systems and 70 psi (483 kPa, 4.83 bar) for 

220-240VAC systems as tank fi lls up 

• Verify pump turns off and reject-fl ow shuts off when “System Pressure” (Gauge 2) is 60 psi (414 kPa, 4.14 bar) 

System Start Up

1.  Open unit inlet shutoff valve (See Figure 1, page 7)

2.  Turn ON the feedwater supply by plugging system into electrical outlet.

3.  Open Pre-Filter fl ush valve to vent air from system and fl ush for  

 

 

 

10 gallons (approximately 5 minutes). If error light turns ON during  

 

 

Pre-Filter fl ushing process then press reset button.

4.  Close fl ush valve. Pre-Filter pressure gauge (left gauge) should read between 

115-125 psi.(See Operating Pressure instructions to adjust) 

5.  Complete blending valve adjustment procedure below. (See instructions below)

6.  Allow tank to fi ll until the RO unit turns OFF on full tank (See chart). Tank operating pressure 

for the 110-120VAC version is ON at 40 psi (276 kPa, 2.76 bar) and OFF at 60 psi (414 kPa, 4.14 
bar) (right gauge). Tank operating pressure for the 220-240VAC is ON at 50 psi (345 kPa, 3.45 
bar) and OFF at 70 psi (483 kPa, 4.83 bar).

7.   Flush membrane by opening pressure tank sample valve and empty tank to drain. After fl ushing 

the system for at least 24 hours, close the tank sample valve.

8.  Sanitize the Storage Tank and RO System according to the storage tank and RO system 

sanitizing instructions on page 11.

9.  Allow tank to fi ll again. System is now ready for use. 

Part Number

Pressure Volume

Approximate 

Time to Fill

 5598407

10 gallons (38 liters)

0.3 hours

5598408

20 gallons (76 liters)

0.6 hours

5598409

40 gallons (151 liters)

1.2 hours

Required (Sold Separately)

Figure 4 (Reset Button)

Summary of Contents for ScaleGard HP

Page 1: ...manual with owner operator Owner Operator Please retain for operation and future instructions 3M Water Filtration Products Installation and Operation Instructions for ScaleGardTM HP Reverse Osmosis S...

Page 2: ...aution Statements 4 Parts List 5 Feedwater Requirements 6 Other Requirements 6 Equipment Set Up and Installation 7 System Start Up 10 Routine Maintenance 15 16 Troubleshooting Guide 17 Product Replace...

Page 3: ...is higher than 80 psi install a pressure reducing valve before installing the water filtration system An approved post filter and tank must be used with the RO system To reduce the risk associated wit...

Page 4: ...T install an appropriate pressure relief valve Pressure relief valve must be maintained and inspected every 6 months Contact a plumbing professional if you are uncertain how select install maintain a...

Page 5: ...ilter and RO with UK plug 6239304 220 240VAC w out Pre filter and RO with AU plug HF90 CL RO Pre Filter 1 5613529 HFRO 500 RO membrane 1 5626903 Equipment Components Sold Separately Description Quanti...

Page 6: ...PN 50 93201 If the particle count is 1000 counts ml for particles less than 2 micron size or turbidity is greater than the recommended 5 ntu limit then it may be required to consider different prefilt...

Page 7: ...leGard HP reverse osmosis base unit and 0 5 or larger tubing diameter is required to complete installation Figure 1 Plumbing Diagram Bypass Provided by Installer Check Valve Provided by Installer 1 2...

Page 8: ...with property damage due to water leakage or flooding Mount ScaleGardTM HP base unit in such position as to prevent it from being struck by other items being used in the area of installation Ensure t...

Page 9: ...Plumbing connections for the ScaleGardTM HP reverse osmosis system are now complete Install cartridge per instructions below Pre Filter and Post Filter Cartridge blue label Installation 1 Remove red s...

Page 10: ...ee Figure 1 page 7 2 Turn ON the feedwater supply by plugging system into electrical outlet 3 Open Pre Filter flush valve to vent air from system and flush for 10 gallons approximately 5 minutes If er...

Page 11: ...after the desired TDS value is reached Re adjust and check as needed See Figure 5 item 2 below 4 Lock the blending valve using the lock nut 5 After TDS is set drain RO tank System is now ready for use...

Page 12: ...BLUE BROWN Step Down Transformer 3 WIRE NUT 8 LEVER NUT 14 11 6 LEVER NUT 5 LEVER NUT 7 LEVER NUT TERMINAL BLOCK Output LED Color Meaning Normal Running Condition PWR Green On when the units power co...

Page 13: ...bar for 220 240VAC systems the unit is off on full tank 1 Unit will cycle on when tank switch senses 40 psi TOGGLE CYCLE 1 Motor Pump stop 2 2 second delay the inlet solenoid closes 3 1 second delay t...

Page 14: ...is is normal To reduce the risk associated with property damage due to water leakage or flooding Notice Take care when using pliers or pipe wrenches to tighten plastic fittings as damage may occur if...

Page 15: ...low their guidelines as you install the water filtration system Your water filtration system will withstand up to 125 pounds per square inch psi water pressure If your water supply pressure is higher...

Page 16: ...pressure 2 Release tubing 3 Cut off at least 1 4 from end 4 Reattach tubing 5 Confirm connection is leak free Figure 9 How to Use Push in Connectors 4 Remove sanitary cap from new RO membrane cartridg...

Page 17: ...e Check for 1 feedwater pressure 2 production flow rate 3 drain flow rate before replacing RO membrane Ensure drain line is not kinked or plugged Replace if needed RO membrane fouls high feed water ha...

Page 18: ...ge Contact Dealer 60 125001 Permeate Solenoid Contact Dealer 85 9274 Shroud Contact Dealer 89 3220101 Pump Head Contact Dealer 89 2302 Pump Motor Contact Dealer 5613529 HF90 CL RO Pre Filter 5626903 H...

Page 19: ...19 Notes...

Page 20: ...1 year from the date of purchase The filter cartridge or membrane is warranted to be free from defects in material and manufacture for one 1 year No warranty is given as to the service life of any fi...

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