background image

12

C1

X1

X2

X3

X4
C2
X5
X6

C4

Y4

X7

X8

C3
Y1

Y2

Y5

Y6

C1

NC1
NO1

C2

NC2
NO2

C3

NC3
NO3

C4

NC4

NO4

PLC

(FRONT)

OUTPUT 

MODULE

24v

+

-

GND

1

2

3

4

BLK

WHT 

COM

AC SOURCE

1 PHASE

M

1/3 HP

1 phase

Flow Switch 

.07gpm off

Pressure Switch 

60psi on - 40 psi off

Solenoid Valve 

Permeate 

Dump

Solenoid Valve 

Inlet Flow

Reset

Button

Step Down 

Transformer

Warning Light

GND

BLK

COM

WHT

BLK

WHT 

COM

BLK

WHT 

COM

24v

110 - 240 VAC

Y3

PLC

(BOTTOM)

GND

GND

Figure 6 — Unit Flow Chart

Figure 7 — Electrical Diagram 110V

Figure 8 — Electrical Diagram 220V

C1
X1
X2
X3

X4
C2
X5

X6

C4

Y4

X7

X8
C3
Y1

Y2

Y5

Y6

12

12

11

14

A1

A2

PLC(FRONT)

1

2

BROWN

BLUE

AC SOURCE

1 PHASE

M

1/3 HP

1 phase

Solenoid

Valve 

Permeate

Dump

Solenoid 

Valve Inlet 

Flow

Pump Motor

Reset Button

Warning Light

GND

BROWN

BLUE

Y3

PLC

(BOTTOM)

GND

24v

GND

-

RELAY

GND

220 - 

240 VAC

24v

WHT 

Center

BLK/BARE

BLUE

BROWN

Step Down 

Transformer

3

WIRE

NUT

8

LEVER NUT

14

11

6

LEVER

NUT

5

LEVER

NUT

7

LEVER NUT

TERMINAL BLOCK

+

Output

LED Color

Meaning

Normal Running Condition

PWR

Green

On when the units power cord is plugged in

ON

RUN

Green

On if PLC is powered with switch in run position

ON

ERR

Green

On when PLC is not functioning properly

OFF

X1

Green

On when the pressure-switch is closed telling PLC to make water

ON

X2

Green

On when the fl ow-switch is closed signaling good fl ow 

ON

X3

Green

On when the reset button is being pressed down

OFF

Y1

Red

On when the Inlet solenoid is being signaled by PLC to open (make RO-water)

ON

Y2

Red

On when the permeate rinse solenoid is being signaled by PLC to open (rinse)

On for 25 seconds then OFF

Y3

Red

On when The service indicator light is being signaled by PLC to turn on

OFF

NO1 (110-120VAC)

Red

On when the motor/pump is being signaled by PLC to turn on (make RO water)

ON

Y5 (220-240VAC)

Red

 

Advanced Diagnosis for Certifi ed Technicians ONLY
Caution/Warning: High Voltage in the Control Box

Summary of Contents for ScaleGard HP

Page 1: ...manual with owner operator Owner Operator Please retain for operation and future instructions 3M Water Filtration Products Installation and Operation Instructions for ScaleGardTM HP Reverse Osmosis S...

Page 2: ...aution Statements 4 Parts List 5 Feedwater Requirements 6 Other Requirements 6 Equipment Set Up and Installation 7 System Start Up 10 Routine Maintenance 15 16 Troubleshooting Guide 17 Product Replace...

Page 3: ...is higher than 80 psi install a pressure reducing valve before installing the water filtration system An approved post filter and tank must be used with the RO system To reduce the risk associated wit...

Page 4: ...T install an appropriate pressure relief valve Pressure relief valve must be maintained and inspected every 6 months Contact a plumbing professional if you are uncertain how select install maintain a...

Page 5: ...ilter and RO with UK plug 6239304 220 240VAC w out Pre filter and RO with AU plug HF90 CL RO Pre Filter 1 5613529 HFRO 500 RO membrane 1 5626903 Equipment Components Sold Separately Description Quanti...

Page 6: ...PN 50 93201 If the particle count is 1000 counts ml for particles less than 2 micron size or turbidity is greater than the recommended 5 ntu limit then it may be required to consider different prefilt...

Page 7: ...leGard HP reverse osmosis base unit and 0 5 or larger tubing diameter is required to complete installation Figure 1 Plumbing Diagram Bypass Provided by Installer Check Valve Provided by Installer 1 2...

Page 8: ...with property damage due to water leakage or flooding Mount ScaleGardTM HP base unit in such position as to prevent it from being struck by other items being used in the area of installation Ensure t...

Page 9: ...Plumbing connections for the ScaleGardTM HP reverse osmosis system are now complete Install cartridge per instructions below Pre Filter and Post Filter Cartridge blue label Installation 1 Remove red s...

Page 10: ...ee Figure 1 page 7 2 Turn ON the feedwater supply by plugging system into electrical outlet 3 Open Pre Filter flush valve to vent air from system and flush for 10 gallons approximately 5 minutes If er...

Page 11: ...after the desired TDS value is reached Re adjust and check as needed See Figure 5 item 2 below 4 Lock the blending valve using the lock nut 5 After TDS is set drain RO tank System is now ready for use...

Page 12: ...BLUE BROWN Step Down Transformer 3 WIRE NUT 8 LEVER NUT 14 11 6 LEVER NUT 5 LEVER NUT 7 LEVER NUT TERMINAL BLOCK Output LED Color Meaning Normal Running Condition PWR Green On when the units power co...

Page 13: ...bar for 220 240VAC systems the unit is off on full tank 1 Unit will cycle on when tank switch senses 40 psi TOGGLE CYCLE 1 Motor Pump stop 2 2 second delay the inlet solenoid closes 3 1 second delay t...

Page 14: ...is is normal To reduce the risk associated with property damage due to water leakage or flooding Notice Take care when using pliers or pipe wrenches to tighten plastic fittings as damage may occur if...

Page 15: ...low their guidelines as you install the water filtration system Your water filtration system will withstand up to 125 pounds per square inch psi water pressure If your water supply pressure is higher...

Page 16: ...pressure 2 Release tubing 3 Cut off at least 1 4 from end 4 Reattach tubing 5 Confirm connection is leak free Figure 9 How to Use Push in Connectors 4 Remove sanitary cap from new RO membrane cartridg...

Page 17: ...e Check for 1 feedwater pressure 2 production flow rate 3 drain flow rate before replacing RO membrane Ensure drain line is not kinked or plugged Replace if needed RO membrane fouls high feed water ha...

Page 18: ...ge Contact Dealer 60 125001 Permeate Solenoid Contact Dealer 85 9274 Shroud Contact Dealer 89 3220101 Pump Head Contact Dealer 89 2302 Pump Motor Contact Dealer 5613529 HF90 CL RO Pre Filter 5626903 H...

Page 19: ...19 Notes...

Page 20: ...1 year from the date of purchase The filter cartridge or membrane is warranted to be free from defects in material and manufacture for one 1 year No warranty is given as to the service life of any fi...

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