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B.   If Tank Switch is < 40 psi

       

1. 

Inlet solenoid valve and permeate rinse solenoid open

       

2. 

2 second delay, motor / pump start

       

3. 

25 second delay permeate rinse solenoid closes  

       

4. 

Monitoring of the fl ow switch starts

   

a. If 

fl ow switch is closed (fl ow detected) unit continues to operate fi lling the tank

       

1. 

Tank switch senses pressure > 60 psi (414 kPa, 4.14 bar) for 110-120VAC systems or 70 psi (483 kPa, 4.83 bar) for 220-

240VAC systems

       

2. 

Motor / pump shut down

       

3. 

5 second delay inlet solenoid valve shuts off

       

4. 

Unit is shut down on full tank.  

       

5. 

When pressure in tanks fall below 40 psi (276 kPa, 2.76 bar) for 110-120VAC systems or 50 psi (345 kPa, 3.45 bar) for 220-

240VAC systems,return to B.1

     

b. If fl ow switch is open (no fl ow detected)

       

1. 

No fl ow signal is ignored for 15 seconds and the “TOGGLE CYCLE” starts

ScaleGard™ HP PLC (Programable Logic Controller) Program Version 9.8 Sequence of Operation

Plug unit in, both the Power and Run LED’s are Green

A.  If Tank Switch is > 60 psi (414 kPa, 4.14 bar) for 110-120VAC systems or 70 psi (483 kPa, 4.83 bar) for 220-240VAC systems, the unit 

is off on full tank

    1. 

Unit will cycle on when tank switch senses < 40 psi

       

“TOGGLE CYCLE”

       

 

1. 

Motor / Pump stop

       

 

2. 

2 second delay the inlet solenoid closes

       

 

3. 

1 second delay the inlet solenoid opens

       

 

4. 

1 second delay the motor / pump start

       

 

5. 

12 second delay check fl ow for three consecutive readings at 2 second intervals

       

 

Note: The “TOGGLE CYCLE” can/will repeat 4 times.

       

1. RETURN to NORMAL OPERATION

 If the fl ow switch closes (sensing fl ow) for 3 consecutive 

   

readings during any of the “toggle cycles”, the unit will return to normal operation (B.1)

       

2. TOGGLE SHUT DOWN 

 If the fl ow switch closes (sensing fl ow) at any time during the toggle cycle the 

   

unit will go into the TOGGLE SHUT DOWN mode

       

“TOGGLE SHUT DOWN”

       

 

1. 

Motor / pump shut down

       

 

2. 

5 second delay the inlet solenoid valve closes

       

 

3. 

ERROR light blinking

       

 

4. 

After 10 minutes the unit returns to operation (B.1)

       

The unit will count the number of toggle shut downs.

       

If the unit shuts down in the 10 minute toggle mode 10 times the shut down time is increased to 60 minute shut down.

       

The unit will shut down in the 60 minute shut down mode 1 time and the shut down mode will return to the 

   

10 minute mode with the counter reset and counting to 10 again.

       

Summary of Contents for ScaleGard HP

Page 1: ...manual with owner operator Owner Operator Please retain for operation and future instructions 3M Water Filtration Products Installation and Operation Instructions for ScaleGardTM HP Reverse Osmosis S...

Page 2: ...aution Statements 4 Parts List 5 Feedwater Requirements 6 Other Requirements 6 Equipment Set Up and Installation 7 System Start Up 10 Routine Maintenance 15 16 Troubleshooting Guide 17 Product Replace...

Page 3: ...is higher than 80 psi install a pressure reducing valve before installing the water filtration system An approved post filter and tank must be used with the RO system To reduce the risk associated wit...

Page 4: ...T install an appropriate pressure relief valve Pressure relief valve must be maintained and inspected every 6 months Contact a plumbing professional if you are uncertain how select install maintain a...

Page 5: ...ilter and RO with UK plug 6239304 220 240VAC w out Pre filter and RO with AU plug HF90 CL RO Pre Filter 1 5613529 HFRO 500 RO membrane 1 5626903 Equipment Components Sold Separately Description Quanti...

Page 6: ...PN 50 93201 If the particle count is 1000 counts ml for particles less than 2 micron size or turbidity is greater than the recommended 5 ntu limit then it may be required to consider different prefilt...

Page 7: ...leGard HP reverse osmosis base unit and 0 5 or larger tubing diameter is required to complete installation Figure 1 Plumbing Diagram Bypass Provided by Installer Check Valve Provided by Installer 1 2...

Page 8: ...with property damage due to water leakage or flooding Mount ScaleGardTM HP base unit in such position as to prevent it from being struck by other items being used in the area of installation Ensure t...

Page 9: ...Plumbing connections for the ScaleGardTM HP reverse osmosis system are now complete Install cartridge per instructions below Pre Filter and Post Filter Cartridge blue label Installation 1 Remove red s...

Page 10: ...ee Figure 1 page 7 2 Turn ON the feedwater supply by plugging system into electrical outlet 3 Open Pre Filter flush valve to vent air from system and flush for 10 gallons approximately 5 minutes If er...

Page 11: ...after the desired TDS value is reached Re adjust and check as needed See Figure 5 item 2 below 4 Lock the blending valve using the lock nut 5 After TDS is set drain RO tank System is now ready for use...

Page 12: ...BLUE BROWN Step Down Transformer 3 WIRE NUT 8 LEVER NUT 14 11 6 LEVER NUT 5 LEVER NUT 7 LEVER NUT TERMINAL BLOCK Output LED Color Meaning Normal Running Condition PWR Green On when the units power co...

Page 13: ...bar for 220 240VAC systems the unit is off on full tank 1 Unit will cycle on when tank switch senses 40 psi TOGGLE CYCLE 1 Motor Pump stop 2 2 second delay the inlet solenoid closes 3 1 second delay t...

Page 14: ...is is normal To reduce the risk associated with property damage due to water leakage or flooding Notice Take care when using pliers or pipe wrenches to tighten plastic fittings as damage may occur if...

Page 15: ...low their guidelines as you install the water filtration system Your water filtration system will withstand up to 125 pounds per square inch psi water pressure If your water supply pressure is higher...

Page 16: ...pressure 2 Release tubing 3 Cut off at least 1 4 from end 4 Reattach tubing 5 Confirm connection is leak free Figure 9 How to Use Push in Connectors 4 Remove sanitary cap from new RO membrane cartridg...

Page 17: ...e Check for 1 feedwater pressure 2 production flow rate 3 drain flow rate before replacing RO membrane Ensure drain line is not kinked or plugged Replace if needed RO membrane fouls high feed water ha...

Page 18: ...ge Contact Dealer 60 125001 Permeate Solenoid Contact Dealer 85 9274 Shroud Contact Dealer 89 3220101 Pump Head Contact Dealer 89 2302 Pump Motor Contact Dealer 5613529 HF90 CL RO Pre Filter 5626903 H...

Page 19: ...19 Notes...

Page 20: ...1 year from the date of purchase The filter cartridge or membrane is warranted to be free from defects in material and manufacture for one 1 year No warranty is given as to the service life of any fi...

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