background image

14

Lock Nut/set screw

Operating Pressure
Gauge

Pressure Relief Valve

Pre-Filter

Blend Valve Line

Shroud

Bypass Plug (PN-6217402)

Operating Pressure Adjustment Instructions

1.  Turn off / unplug the ScaleGard

 HP Reverse Osmosis Unit.

2.  Remove the shroud from the unit. (See diagram)

3.  Open the pressure relief valve on the left side of the manifold to relieve the water pressure in the manifold (See diagram). If the water 

continues to fl ow out of the pressure relief valve, the inlet water solenoid needs to be serviced. Right gauge (tank gauge) will not lose pressure.

4.  Remove the prefi lter cartridge from the left cartridge head on the manifold. (See diagram)

5.  Install bypass plug (3M part # 6217402) into the left hand cartridge head on the manifold. (Note: Operating pressure can't be set/adjusted with 

used pre-fi lter cartridges)

6.  Close the pressure relief valve.

7.   Close the shut off valve in the blend valve line (see diagram).

8.  Remove the pressure adjustment lock nut on the water pump to access the set screw (see diagram).

9.  Turn on / plug in the SGHP RO unit.

10. Reading the left hand gauge on the unit, use the set screw to adjust the operating pressure to 115 psi +/- 5 psi and not to exceed 120 psi.

11. Turn the set screw in to increase the pressure, out to decrease the pressure. Note: A small amount of water may leak around the set screw, 

this is normal.

  To reduce the risk associated with property damage due to water leakage or fl ooding:

Notice:

 Take care when using pliers or pipe wrenches to tighten plastic fi ttings, as damage may occur if over tightening occurs.

12. When the operating pressure is set, replace the lock nut and recheck the operating pressure, readjust if necessary. (Do not over tighten lock 

nut). Check for water leaks, repair as necessary.

13. Turn off / unplug the SGHP RO unit.

14. Open the pressure relief valve on the left side of the manifold to relieve the manifold water pressure.

15. Remove the bypass plug and reinstall the pre fi lter cartridge.

16. Close the pressure relief valve.

17. Open the blend valve line shut off valve.

18. Replace the shroud on the unit.

19. Turn on / plug in the SGHP RO unit  Note: if the operating pressure is lower than the adjusted pressure, DO NOT READJUST. The reduced 

pressure is due to a restriction in the prefi lter cartridge. It is recommended to change the prefi lter cartridge.
Important: If pressure drops below 80 psi with prefi lter installed, Pre-Filter 

MUST

 be replaced.

3. ERROR SHUT DOWN

 If the fl ow switch stays open (no fl ow) after the 4th repeat the unit will shut down in “ERROR SHUT DOWN”. 

       

 

1. 

The motor / pump shut down 

       

 

2. 

5 second delay inlet solenoid valve closes

       

 

3. 

ERROR light on solid red. 

       

 

4. 

Unit will have to manually be restarted.

The unit can/will be reset back to normal operation during the toggle mode by:

1.  Unplugging the unit or pressing the reset button on the top of the PLC box

2.  Unit cycles off on full tank

Summary of Contents for ScaleGard HP

Page 1: ...manual with owner operator Owner Operator Please retain for operation and future instructions 3M Water Filtration Products Installation and Operation Instructions for ScaleGardTM HP Reverse Osmosis S...

Page 2: ...aution Statements 4 Parts List 5 Feedwater Requirements 6 Other Requirements 6 Equipment Set Up and Installation 7 System Start Up 10 Routine Maintenance 15 16 Troubleshooting Guide 17 Product Replace...

Page 3: ...is higher than 80 psi install a pressure reducing valve before installing the water filtration system An approved post filter and tank must be used with the RO system To reduce the risk associated wit...

Page 4: ...T install an appropriate pressure relief valve Pressure relief valve must be maintained and inspected every 6 months Contact a plumbing professional if you are uncertain how select install maintain a...

Page 5: ...ilter and RO with UK plug 6239304 220 240VAC w out Pre filter and RO with AU plug HF90 CL RO Pre Filter 1 5613529 HFRO 500 RO membrane 1 5626903 Equipment Components Sold Separately Description Quanti...

Page 6: ...PN 50 93201 If the particle count is 1000 counts ml for particles less than 2 micron size or turbidity is greater than the recommended 5 ntu limit then it may be required to consider different prefilt...

Page 7: ...leGard HP reverse osmosis base unit and 0 5 or larger tubing diameter is required to complete installation Figure 1 Plumbing Diagram Bypass Provided by Installer Check Valve Provided by Installer 1 2...

Page 8: ...with property damage due to water leakage or flooding Mount ScaleGardTM HP base unit in such position as to prevent it from being struck by other items being used in the area of installation Ensure t...

Page 9: ...Plumbing connections for the ScaleGardTM HP reverse osmosis system are now complete Install cartridge per instructions below Pre Filter and Post Filter Cartridge blue label Installation 1 Remove red s...

Page 10: ...ee Figure 1 page 7 2 Turn ON the feedwater supply by plugging system into electrical outlet 3 Open Pre Filter flush valve to vent air from system and flush for 10 gallons approximately 5 minutes If er...

Page 11: ...after the desired TDS value is reached Re adjust and check as needed See Figure 5 item 2 below 4 Lock the blending valve using the lock nut 5 After TDS is set drain RO tank System is now ready for use...

Page 12: ...BLUE BROWN Step Down Transformer 3 WIRE NUT 8 LEVER NUT 14 11 6 LEVER NUT 5 LEVER NUT 7 LEVER NUT TERMINAL BLOCK Output LED Color Meaning Normal Running Condition PWR Green On when the units power co...

Page 13: ...bar for 220 240VAC systems the unit is off on full tank 1 Unit will cycle on when tank switch senses 40 psi TOGGLE CYCLE 1 Motor Pump stop 2 2 second delay the inlet solenoid closes 3 1 second delay t...

Page 14: ...is is normal To reduce the risk associated with property damage due to water leakage or flooding Notice Take care when using pliers or pipe wrenches to tighten plastic fittings as damage may occur if...

Page 15: ...low their guidelines as you install the water filtration system Your water filtration system will withstand up to 125 pounds per square inch psi water pressure If your water supply pressure is higher...

Page 16: ...pressure 2 Release tubing 3 Cut off at least 1 4 from end 4 Reattach tubing 5 Confirm connection is leak free Figure 9 How to Use Push in Connectors 4 Remove sanitary cap from new RO membrane cartridg...

Page 17: ...e Check for 1 feedwater pressure 2 production flow rate 3 drain flow rate before replacing RO membrane Ensure drain line is not kinked or plugged Replace if needed RO membrane fouls high feed water ha...

Page 18: ...ge Contact Dealer 60 125001 Permeate Solenoid Contact Dealer 85 9274 Shroud Contact Dealer 89 3220101 Pump Head Contact Dealer 89 2302 Pump Motor Contact Dealer 5613529 HF90 CL RO Pre Filter 5626903 H...

Page 19: ...19 Notes...

Page 20: ...1 year from the date of purchase The filter cartridge or membrane is warranted to be free from defects in material and manufacture for one 1 year No warranty is given as to the service life of any fi...

Reviews: