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17

Troubleshooting Guide

Problem

Possible Cause

Solution

Notes

Unit Runs Low or Out of Water

Undersized tank for store demand

Install additional storage tank capacity

Contact Dealer

RO production is to low for store 
demand

Install RO add-on head and cartridge

Contact Dealer

Upgrade from HFRO 500 to HFRO 700 
Cartridge

Slow leak in the distribution line

Repair leak

The unit produced RO water slowly. A dripping leak 
can prevent the tank from fi lling.

RO membrane fl ow control 
improperly installed or missing

Properly install RO membrane fl ow control

Note: Reference RO cartridge change-out 
instructions

System shuts down and "service" 
indicator light turns on blinking

Pre-Filter plugs left hand gauge 
reads less than 90

Replace Pre-Filter

Wait for 10-60 minutes to see if system 
restarts

Low production rate

Replace RO membrane

RO membrane fouls, low 
production

System shuts down and “service” 
indicator light turns on solid

Pre-Filter plugs left hand gauge 
reads less than 90

Replace Pre-Filter

A more frequent schedule change-out 
may be needed (Refer to Challenge Water 
Recommendations on page 6)

RO membrane fouls (normal 
conditions)

Replace RO membrane

Check for: 1. feedwater pressure, 2. production 
fl ow rate, 3. drain fl ow rate before replacing RO 
membrane

Ensure drain line is not kinked or plugged.
Replace if needed.

RO membrane fouls (high feed 
water hardness/TDS)

Install RO add-on head and cartridge

Contact Dealer

Install a HFRO 33% Recovery Kit

Install water softener upstream

RO membrane fouls (high particle 
load in incoming water)

Install prefi lter and RO expansion heads and 
cartridges

Interrupted feedwater supply

Press Reset button on top of electrical 
enclosure

Reference system startup procedure

Water temperature below 50 

°

F

Install RO expansion head and cartridge

Low feedwater pressure (below 
30 psi)

Contact plumber to resolve problem

Reference system startup procedure once low feed 
water problem is resolved

Iron or Manganese in incoming 
water

Contact your dealer/distributor to install 
specifi c iron or manganese reduction system

TDS of product water too low

Blend too low

Re-adjust blending valve to allow more 
blending

Reference Blending Valve Adjustment

TDS of product water too high

Blend to high

Re-adjust blending valve to allow less blending

Reference Blending Valve Adjustment

TDS of product water too high with 
no blending 

RO membrane needs to be 
replaced

Replace RO membranes

TDS monitor not operating

Low battery

Replace TDS monitor batteries

Technical Support - 1-866-990-9785

Summary of Contents for ScaleGard HP

Page 1: ...manual with owner operator Owner Operator Please retain for operation and future instructions 3M Water Filtration Products Installation and Operation Instructions for ScaleGardTM HP Reverse Osmosis S...

Page 2: ...aution Statements 4 Parts List 5 Feedwater Requirements 6 Other Requirements 6 Equipment Set Up and Installation 7 System Start Up 10 Routine Maintenance 15 16 Troubleshooting Guide 17 Product Replace...

Page 3: ...is higher than 80 psi install a pressure reducing valve before installing the water filtration system An approved post filter and tank must be used with the RO system To reduce the risk associated wit...

Page 4: ...T install an appropriate pressure relief valve Pressure relief valve must be maintained and inspected every 6 months Contact a plumbing professional if you are uncertain how select install maintain a...

Page 5: ...ilter and RO with UK plug 6239304 220 240VAC w out Pre filter and RO with AU plug HF90 CL RO Pre Filter 1 5613529 HFRO 500 RO membrane 1 5626903 Equipment Components Sold Separately Description Quanti...

Page 6: ...PN 50 93201 If the particle count is 1000 counts ml for particles less than 2 micron size or turbidity is greater than the recommended 5 ntu limit then it may be required to consider different prefilt...

Page 7: ...leGard HP reverse osmosis base unit and 0 5 or larger tubing diameter is required to complete installation Figure 1 Plumbing Diagram Bypass Provided by Installer Check Valve Provided by Installer 1 2...

Page 8: ...with property damage due to water leakage or flooding Mount ScaleGardTM HP base unit in such position as to prevent it from being struck by other items being used in the area of installation Ensure t...

Page 9: ...Plumbing connections for the ScaleGardTM HP reverse osmosis system are now complete Install cartridge per instructions below Pre Filter and Post Filter Cartridge blue label Installation 1 Remove red s...

Page 10: ...ee Figure 1 page 7 2 Turn ON the feedwater supply by plugging system into electrical outlet 3 Open Pre Filter flush valve to vent air from system and flush for 10 gallons approximately 5 minutes If er...

Page 11: ...after the desired TDS value is reached Re adjust and check as needed See Figure 5 item 2 below 4 Lock the blending valve using the lock nut 5 After TDS is set drain RO tank System is now ready for use...

Page 12: ...BLUE BROWN Step Down Transformer 3 WIRE NUT 8 LEVER NUT 14 11 6 LEVER NUT 5 LEVER NUT 7 LEVER NUT TERMINAL BLOCK Output LED Color Meaning Normal Running Condition PWR Green On when the units power co...

Page 13: ...bar for 220 240VAC systems the unit is off on full tank 1 Unit will cycle on when tank switch senses 40 psi TOGGLE CYCLE 1 Motor Pump stop 2 2 second delay the inlet solenoid closes 3 1 second delay t...

Page 14: ...is is normal To reduce the risk associated with property damage due to water leakage or flooding Notice Take care when using pliers or pipe wrenches to tighten plastic fittings as damage may occur if...

Page 15: ...low their guidelines as you install the water filtration system Your water filtration system will withstand up to 125 pounds per square inch psi water pressure If your water supply pressure is higher...

Page 16: ...pressure 2 Release tubing 3 Cut off at least 1 4 from end 4 Reattach tubing 5 Confirm connection is leak free Figure 9 How to Use Push in Connectors 4 Remove sanitary cap from new RO membrane cartridg...

Page 17: ...e Check for 1 feedwater pressure 2 production flow rate 3 drain flow rate before replacing RO membrane Ensure drain line is not kinked or plugged Replace if needed RO membrane fouls high feed water ha...

Page 18: ...ge Contact Dealer 60 125001 Permeate Solenoid Contact Dealer 85 9274 Shroud Contact Dealer 89 3220101 Pump Head Contact Dealer 89 2302 Pump Motor Contact Dealer 5613529 HF90 CL RO Pre Filter 5626903 H...

Page 19: ...19 Notes...

Page 20: ...1 year from the date of purchase The filter cartridge or membrane is warranted to be free from defects in material and manufacture for one 1 year No warranty is given as to the service life of any fi...

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