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Safety Precautions

 

 

Always read these instructions before using the I/P converter .

 

 

   

      WARNING

Indicates instructions that, if not followed correctly, “may lead to death

or serious injury”.

 

   

    Warnings

 

Install  the  flame-proof  version  in  compliance  with  the  “New  Guidelines  for  Industrial  Electrical 

Equipment  Explosion-Proofing  1979”  issued  by  the  Industrial  Safety  Institute  of  the  Ministry  of 

Labor and in accordance with “technical procedures that comply with international standards”.

 

The flame-proof version and Intrinsically Safe version and Nonincendive may not be installed or 

used for hazardous applications using gases other than those applicable to the explosion-proofing 

grade of the I/P converter.

 

Perform  adjustment  (zero  and  span  adjustment)  of  the  flame-proof  version  in  a  non-hazardous 

environment or after making the environment non-hazardous.

 

Always turn off the power before removing the terminal box cover or main cover.

 

If  intending  to  remove  or  disassemble  the  pressure  gauge  for  maintenance  or  other  purposes, 

always turn off the supply pressure and wait for the pressure in the pneumatic circuit to drop to 

zero before undoing any screws or other fittings used to attach parts.

 

Always turn off the supply pressure before replacing the pilot relay unit.

 

 

   

      CAUTION

Indicates instructions that, if not followed correctly, “may cause a fault

or other physical damage”.

 

   

    Cautions

 

Fit the I/P converter in the orientation shown in section 3.2 

 

As drain fluid or dirt in the supply pressure line may block the fixed orifice or cause misoperation, 

fit  a  5[micro]m  or  finer  air  filter  (such  as  an  SSS  Mini-Set  filter)  and  use  a  dryer  or  similar  to 

ensure a clean air supply.

 

■Using a lubricator on the supply side may cause a blockage in the fixed orifice or nozzle. Never use 

a lubricator with this I/P converter. 

 

 

 

 

 

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Summary of Contents for TE100

Page 1: ...TE100 200 I P CONVERTER INSTRUCTION MANUAL 3S Co Ltd E IM TE100 00 R6...

Page 2: ...after making the environment non hazardous Always turn off the power before removing the terminal box cover or main cover If intending to remove or disassemble the pressure gauge for maintenance or ot...

Page 3: ...rsion 3 1 3 2 Installation 3 2 3 2 1 Pipe Mounting 3 2 3 2 2 Wall Mounting 3 2 3 3 Pneumatic and Electrical Installation 3 2 3 3 1 Pneumatic Installation 3 2 3 3 2 Electrical Installation 3 3 1 Flame...

Page 4: ...utions Store the I P converter in a location that satisfies the following criteria Not subject to rain or moisture Not subject to shock or other impact Normal room temperature and humidity 1 4 Install...

Page 5: ...es them easy to use High accuracy The I P Converters use a high accuracy sensor and the latest technology to achieve a high level of conversion accuracy Built in reducing valve A model is available th...

Page 6: ...ver the nozzle 3 and raise the pressure in the pilot relay pneumatic valve nozzle back pressure chamber 4 The increased nozzle back pressure causes a displacement in the diaphragm assembly 5 in the pi...

Page 7: ...kg 1 8kg with a Mini set integrated approx 1 3kg 1 5kg with a Mini set integrated Material Primary Aluminum Die casting 2 4 Model Codes 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 Basic code Series Housing Pneum...

Page 8: ...2 5 Dimensions 2 4...

Page 9: ...2 6 Name of Each Part TE100 TE200 2 5...

Page 10: ...lame proof Do not use the I P Converter in hazardous environments containing gases other than those applicable to the explosion proofing grade of the transducer Use the I P Converter with the ambient...

Page 11: ...ing using the appropriate procedure depending upon whether a reducing valve Mini Set XR100 is fitted or not If a reducing valve is not fitted connect to the SUPPLY inlet on the I P Converter If a redu...

Page 12: ...e Flame proof version Ex d IIB T6 Cable pipe with threaded pressure coupling method Use a G1 2 thick steel cable pipe PF1 2 equivalent with a lock nut to provide a full threaded coupling Alternatively...

Page 13: ...Locking After partially attaching the terminal box cover lock the cover in place using the locking screw Other details All other aspects of the installation should be carried out in compliance with th...

Page 14: ...h terminal box To connect the cables remove the terminal box cover and use the insulated crimping terminals on the terminal block Connect by crimping the input terminal to the terminal red and the inp...

Page 15: ...late so that the M becomes visible Partially retighten the screw in this position 2 Next use a screwdriver to rotate the AM switch shaft as far as it will go in the direction of the arrow on the plate...

Page 16: ...0 output 20kPa 0 2kgf cm2 Rotating clockwise increases the output and rotating counter clockwise reduces the output See Figure 4 2 b Next apply a 100 20mA input signal Rotate the span adjustment trimm...

Page 17: ...dure as for the standard range version Range 0 100 4 12mA 4mA 12mA 12 20mA 12mA 20mA 4 3 Width of Range Adjustment The table below shows the width of the zero and span adjustment bands You can set the...

Page 18: ...similar to remove any sealing tape or dirt particles caught in the mesh Fixed orifice assembly The fixed orifice plays an important role in supplying the air to the nozzle If no nozzle back pressure i...

Page 19: ...exhaust cover from the bottom of the I P Converter and undo the two screws See Figure 5 2 Figure 5 2 5 4 Replacement Parts Name Part No Quantity Circuit board TE100 TE100 500 11A 1 TE200 TE100 500 11B...

Page 20: ...ty of input signal wiring is reversed Check wiring and connections No air supply Supply 140kPa 1 4kgf cm 2 Pilot relay is faulty Inspect and or replace pilot relay Output is unstable Large fluctuation...

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