4Ddoors CX1024, Instructions For Fitting, Operating And Maintenance

Page 1: ...www 4ddoors com au instructions for fitting operating and maintenance Sliding operator CX1024 ...

Page 2: ...2 A B Ø 12 mm Ø 5 5 mm 17 mm 3 mm 2 17 5 mm 3 mm PIC 01 ...

Page 3: ... 328 200 343 160 74 50 100 128 206 283 D1 28 36 17 5 7 5 6 5 37 25 30 6 8 7 9 450 450 52 1004 6 5 17 5 7 5 40 28 240 920 100 1020 240 100 240 920 100 240 100 1020 C 6 x 6 x 438 634 438 632 438 631 2901624 D2 D3 D4 108 PIC 01 ...

Page 4: ...s J1 J4 when the gate is closing 21 7 16 Start pulse terminals J1 J4 when the gate is opening 22 7 17 Start pulse START P terminals J2 J4 with pedestrian opening 22 7 18 Automatic closing 22 7 19 Quick close after passage 22 7 20 Quick close after passage of both light barriers 22 7 21 Warning light terminals E4 E5 during the pause time 23 7 22 Command inputs terminals J1 J4 J2 J4 function 23 7 23...

Page 5: ...inuous operation and use on gates with gradients or slopes is not permitted The sliding opener must not be operated in areas at risk of explosion The opener is not designed for operating sluggish stiff gates i e gates which cannot be opened or closed by hand or only with difficulty 2 4 Installer qualification Only correct installation and maintenance carried out by a competent expert firm or individual...

Page 6: ...is equipped with only one safety device operate the sliding opener only when you can clearly see the movement area of the gate Monitor movement of the gate until it has reached its end position Only pass or walk through gate openings of remote controlled gate systems if the gate is stationary Never stand within the open gate 3 1 Safety instructions for installation maintenance repair and disassemb...

Page 7: ... Danger of crushing and shearing Never grab hold of the main or secondary closing edges when the gate is moving 4 2 1 Foundation for the sliding opener ATTENTION Faults in the control lines Control lines and supply lines routed together can lead to malfunctions Route the control lines of the opener 24 V DC in a separate installation system to the supply lines 230 240 V AC A foundation must be cast...

Page 8: ...igure 1 Foundation and Figure 2 Ground anchor Then drill plug holes clean the holes and fix the base plate with suitable installation materials Ensure to tighten the nut and washer to the ground ATTENTION Damage from dirt Drilling dust and chips can lead to malfunctions Cover the opener when drilling 100mm X X m min 225 A 3 Ø M10 Figure 3 Heavy load anchor 4 2 4 Opening the opener housing The cover...

Page 9: ... the opener motor G E D F 4 Figure 4 Fixing Note When tightening ensure a level stable and secure fixing A minimum clearance of 5 mm between the anti trap protection and gate panel must be adhered to over the entire length of the gate see Figure 5 Aligning the opener 5 5 mm D 97 mm 2 mm 0 20 mm Figure 5 Aligning the opener 4 3 Gear rack installation Note Unlock the sliding opener before installing ...

Page 10: ...s must be used on other gate types e g use corresponding woods screws on wooden gates different screw in lengths may also be required In deviation from the figure the requisite core hole diameter may vary according to the material thickness or strength The requisite diameter may be Ø 5 0 5 5 mm for aluminium and Ø 5 7 5 8 mm for steel Ø 5 5 8 Art Nr 438631 438632 1 2 mm 6 Figure 6 Installing the pla...

Page 11: ... positions as an overrun protection Firstly fix the two magnet holders in the corresponding end positions on the gear rack using the screws supplied Then install the magnets in the holders ensuring that the red magnet SX is installed on the left and the blue magnet DX is installed on the right see Figure 11 End positions Determine the correct distance to the two reed contacts To do this unlock the ...

Page 12: ...ENGLISH 12 DX SX DX SX 11 Figure 11 End positions Max 38 mm 102 mm 12 Figure 12 Distances ...

Page 13: ...reach of children Install fixed control units e g buttons within sight of the gate but away from moving parts In the event of the failure of safety devices persons or objects may become trapped In accordance with ASR 1 7 install at least one easily identifiable and accessible emergency command device emergency stop in the vicinity of the gate which may be used to stop the gate in the event of danger...

Page 14: ...me Note Time mode functions only in conjunction with set automatic gate closing menu P24 Connect the floating normally open contact for the START command to terminals J1 and J4 Connect the floating normally open contact for the START P command to terminals J2 and J4 16 1 J 2 J 3 J 4 J 5 J 6 J 7 J 8 J 9 J E5 E3 E4 E2 E1 Figure 16 Connecting the button Note The button or channel 1 of the radio receive...

Page 15: ...direction with automatic gate closing activated the gate opens fully In the event that the closing edge protection is actuated 5x in a row with automatic gate closing set the gate remains open and closes only when a new start command is given Note The evaluation function can be selected in menu P35 The following settings are possible Evaluation for 8k2 safety contact strips Evaluation for external...

Page 16: ...hen flashing the arrow indicates that the closing phase was started by a safety device safety strip or light barrier 6 2 The and function buttons in normal mode The button corresponds to command contact START P pedestrian opening The button corresponds to command contact START key switch push button 6 3 Buttons in programming mode and menu structure To open or navigate to programming mode the and O...

Page 17: ...nt to deactivation of the function as such AUS is displayed instead of 0 in this case 6 8 Loading the standard values main menu 5 This options resets all menu items back to their default values To load the standard values proceed as follows Press and hold the OK button until dEF appears on the display Release the OK button ESC is displayed press the or button to select dEF Confirm the selection wit...

Page 18: ... the control switches back to normal mode Note The teach in procedure is performed at minimum speed 7 CONFIGURING THE CONTROL 7 1 The configuration menu The individual options of the configuration menu are explained on the following pages After teaching in the operating times the changes required by the gate system may be made and saved IMPORTANT Always exit the configuration menu using menu item End...

Page 19: ...of the warning light in the open direction As such the warning light lights up not only when the gate is moving but also for the set time before each gate movement in the open direction Note Select AUS if no warning light is connected 7 5 Pre warning period warning light terminals E4 E5 in the close direction This menu allows you to set the pre warning time of the warning light in the close direct...

Page 20: ... is activated OK OK OK OK Ï Ï Ï Ð Ð Ð 7 10 Warm up ramp in the open direction This menu allows you to set the length of the warm up ramp in the open direction in order not to unnecessarily burden the motor With this function the power of the motor is slowly increased during the start phase according to the set value until the value in menu P14 o is reached The higher the value the longer it takes ...

Page 21: ... soft stop phase cannot be completely deactivated Soft stop is initiated over the final 300 mm irrespective of the set value 7 14 Start pulse terminals J1 J4 when the gate is opening This menu configures the behaviour of the control during the opening phase following a command input StoP The gate stops ZU The gate stops and closes again immediately AUS The gate continues the opening phase the comman...

Page 22: ...he hold open time expires by giving a new START command If the AUS or PAUS option has been selected in menu P22 the gate closes only via the automatic closing function Note If a stop command is given the control switches to semi automatic mode This deactivates the automatic closing function Automatic mode is activated only following a new START command 7 19 Quick close after passage This option al...

Page 23: ... gate opens if the START input is actuated and closes if the START P input is actuated dAUF Timer function The gate opens and remains open until the continuous open command at the START or START P input is opened The gate closes again once the hold open and pre warning times have expired 7 23 Stop input terminals J3 J4 This menu allows you to specify the functions of the stop input AUS The STOP in...

Page 24: ...ddition the light barrier is also active when the gate is stationary i e if the light barrier is passed when the gate is stationary the gate cannot be opened or closed ZU The input is only active on closing 7 26 Testing the safety devices This menu allows you to activate testing of the connected safety devices When this option is activated the function test is performed before each gate cycle In t...

Page 25: ...ally closed contact with testing Note nEin Set if no closing edge protection is connected OK OK OK Ï Ï Ð Ð 7 30 Obstacle sensor in the open direction This menu allows you to set the sensitivity of the obstacle sensor current monitoring for the open direction If the value nEin is selected the obstacle sensor is deactivated The higher the value the more sensitive the control s response to an obstacl...

Page 26: ... an obstacle 7 34 Function of the option relay terminals B1 B2 This menu allows you to set the function of the option relay See also Connecting external lighting on page 14 t iM The relay is actuated for the set time following a Start or Start P command AUS The function is deactivated t Lic The relay is actuated when the gate is moving After reaching the end position or intermediate position the t...

Page 27: ...is menu allows you to set the function of the flashing signal light output AUS The function is deactivated bL Flashing function the connected light flashes when the gate is moving SL Signal lights function the connected signal light uses different states to indicate the status of the gate Gate in opening phase slow flashing 2 Hz Gate in closing phase fast flashing 4 Hz Gate closed or in intermediate po...

Page 28: ...ays the thousand or hundred scale Area 2 indicates the remaining cycles until maintenance is due The actual value is rounded to the nearest hundred Area 3 is for entry of the number of cycles you wish to be executed before maintenance is due Pressing the or button rounds the indicated value to the nearest thousand or hundred each additional press increases or decreases the value by 1000 units This...

Page 29: ...the safety recoil 8 2 Function check Test the function of the mechanical release and safety recoil on a monthly basis Check the safety recoil actuate the closing edge protection when the gate is closing and opening The gate system must start the safety recoil In the event that the safety recoil fails an expert must be commissioned immediately to check and repair if necessary 8 3 Conduct in the eve...

Page 30: ...lubrication of the guide rollers Condition fixing and wear of the mechanical end stops overrun protection and mounting safeguard against lifting out derailment In the event of faults or shortcomings take the gate system out of operation and have the faults rectified immediately Ensure to observe the inspection and maintenance specifications of the gate manufacturer Opener and control Opener fixing and...

Page 31: ...erence run i e run the opener until the gate closed limit switch is reached 10 5 The gate does not open or close fully Cause The opener was released and engaged again at a different position without the mains supply being switched off The opener was released on power failure and not locked in the correct open or closed end position Action 1 Switch off the mains supply 2 Release the opener and slide t...

Page 32: ... gate moving Stop circuit was active Stop or emergency stop circuit at terminals J3 and J4 was interrupted or opened when the gate was moving see 5 6 Stop input on page 14 Close stop circuit If no stop circuit terminals J3 J4 is connected a wire jumper must be connected between terminals J3 and J4 or menu P29 must be set to AUS Note The automatic gate closing function is locked when the stop circu...

Page 33: ...n page 24 Remove obstacle which triggered the light barrier and or check and replace the light barrier if necessary When no light barrier is connected menu P30 must be set to AUS F32 Message appears after a start command in open direction or during opening OPEN closing edge protection was active Closing edge protection at terminals J7 and J9 was interrupted or actuated see 7 27 Closing edge protec...

Page 34: ...f soft stop phase in close direction 10 0 Duration of soft stop phase in close direction function deactivated P20 Start pulse on gate opening effects StoP AUS Start pulse is ignored gate continues to open ZU Gate stops and closes again immediately StoP Gate stops P21 Start pulse on gate closing effects StoP StoP Gate stops AUF Gate stops and opens again immediately P22 Start pulse when gate is open ...

Page 35: ...closed contact with testing P39 o 1 0 A 16 0 A Obstacle sensor current value in open direction see also Obstacle sensor in the open direction on page 25 nEin nEin Obstacle sensor deactivated P39 c 1 0 A 16 0 A Obstacle sensor current value in close direction see also Obstacle sensor in the close direction on page 25 nEin nEin Obstacle sensor deactivated P40 o 1 7 Obstacle sensor speed monitoring i...

Page 36: ...tivated 15 ERR MENU FUNCTION OVERVIEW DISPLAY ENTRY DESCRIPTION STANDARD VALUE Error memory display ESC 1 F Error memory space 1 2 F Error memory space 2 3 F Error memory space 3 4 F Error memory space 4 5 F Error memory space 5 29 F Error memory space 29 30 F Error memory space 30 rES JA nEin Clear error memory ESC Exit menu 16 LRN MENU FUNCTION OVERVIEW DISPLAY ENTRY DESCRIPTION STANDARD VALUE R...

Page 37: ...ENGLISH 37 ...

Page 38: ...J 3 J 4 J 5 J 6 J 7 J 8 J 9 J B1 B2 E5 E3 E4 E2 E1 START START P STOP COM PHOTO1 PHOTO2 EDGE1 EDGE2 COM 24 VDC POWER SUPPLY M 24VDC LIGHT CONTACT OVERLOAD 50 60 Hz 230VAC L N F1 T2 5A MAINS Radio socket VDC Test COM VDC LAMP 24VDC 3W 4 3 2 1 ...

Page 39: ...n earth ground GND E1 Voltage output 24 V DC max 400 mA E2 Voltage output earth ground GND E3 Voltage output 24 V DC for function test deactivated for test E4 E5 Warning light connection 24 V DC max 3 W L L1 of mains supply 230 V AC 50 Hz N N of mains supply 230 V AC 50 Hz B1 B2 Lighting floating option relay F1 Microfuse 2 A safeguard for 230 V AC circuit MAINS Operating LED lights up when voltage...

Page 40: ...l transmitter TX and receiver RX 5 Light barrier type 1 internal transmitter TX and receiver RX 6 Key switch command unit 7 Mechanical end stop open close overrun protection 8 Warning light flashing light with flasher unit warning beacon 9 Safety contact strip 8k2 mobile main closing edge in close direction 10 Safety contact strip 8k2 mobile main closing edge in open direction 11 Safety contact stri...

Page 41: ... guarantee term on spare parts deliveries and repair work is six months however no less than the remaining duration of the guarantee 22 3 Requirements The right to claim under the guarantee only applies to the country of purchased of the device The goods must have been purchased through the sales channel specified by us Guarantee claims may only cover damage to the object of the contract Reimbursem...

Page 42: ...2906380 www 4ddoors com au instructions for fitting operating and maintenance Sliding operator CX1024 ...