4x4 TOUGH 15-6068 User Manual Download | Manualshive

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4X4 Tough™ 12V DC 4WD Winch

Con

trol

c

abl

e

Clevis

hoo

k

Con

trol

bo

x

Clu

tc

h

leve

r

G

ear

bo

x

Mo

to

r

B

att

er

y

isola

tion

swi

tc

h

Fairlead

rolle

r

Remo

te

hand

con

tro

l

9

Wiring connection point for wired

hand control lead

Dampener

Pair of gloves

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Summary of Contents for 15-6068

Page 1: ...UCT CODE 6068 08 2015 1 CONTENTS 5454kg 12000LB Winch 1 Pair Gloves Control Box C W Attached Cables Fairlead Roller Attachment Kit for Fairlead Roller Clevis Hook Hand Control Battery Included 1SpareAlkaline23A12VBatteryforHandControl Cable to Connect Hand Control to Winch Safety Dampener Blanket Warranty Certificate User Guide Version 2 June 2015 ...

Page 2: ... 7 8 12V DC 4WD WINCH KIT 9 INSTALLATION 10 12 OPERATION 11 5454KGS 12000LBS LINE PULL AND CABLE CAPACITY TABLE 12 13 13 BATTERY REPLACEMENT 14 RECEIVER COMPONENT REPLACEMENT 14 MAINTENANCE 15 DISPOSAL 15 FAQ 15 12V DC 4WD WINCH PARTS LIST DIAGRAM WINCHING PRINCIPLES REMOTE HAND CONTROL OPERATIONS 2 13 Contents SPECIFICATIONS ELECTRICAL CONNECTION ...

Page 3: ...write to us at Natural Product Solutions Pty Ltd Unit 3 60 Box Road TAREN POINT 2229 Telephone 1300 883 104 Email sales 4x4tough com au Website www 4x4tough com au Remote Control Battery Replacement Notice Occasionally during shipment the battery inside the remote control may experience some power loss For this reason a replacement battery has been provided inside the re sealable plastic bag If up...

Page 4: ... hot to touch stop and let it cool for a few minutes Don t maintain power to the winch if the motor stalls Don t exceed maximum line pull ratings shown in the table Refer to Line Pull and Cable Capacity Table Page 13 Shock loads must not exceed these ratings 5 Avoid Unintentional Starting To avoid accidental engagement of the winch ensure your battery isolation switch has been activated after use ...

Page 5: ...ould be attached to the chassis of the vehicle 9 Ensure rated D or bow shackles are used in conjunction with an approved tree trunk protector to provide a safe anchor point Always use shackles that comply with AS 2741 2002 A 4 7 Tonne shackle is recommended 10 When extending winch cable ensure that at least five wraps of cable remain on drum at all times Failure to do this could result in the cabl...

Page 6: ...t to exceed the Pulling limits of this winch 19 Do NOT drive your vehicle to assist the winch in any way Vehicle movement in combination with winch operation may overload the cable the winch itself or cause damaging shock loads 20 Shock loads when winching are dangerous A shock load occurs when an increased force is suddenly applied to the cable A vehicle rolling back on a slack cable may induce a...

Page 7: ...UM BUSHING 18 2 TIE ROD 19 1 DRIVE SPLINED W RETAINING RING 20 1 DRUM ASSEMBLY 21 1 BUTTON HEAD CAPSCREW 22 1 BRAKE ASSEMBLY 23 1 WIRE ROPE TERMINAL KIT 24 1 WIRE ROPE ASSEMBLY 25 1 CLEVIS HOOK 26 1 MOTOR 27 3 BOOT ELECTRIC TERMINAL 28 1 CABLE ASSEMBLY ELECTRIC 29 1 HEX HEAD CAPSCREW 30 1 WINCH CONTROL 31 1 TO MOTOR FIELD BLUE 32 1 TO MOTOR FIELD RED 33 1 TO MOTOR FIELD YELLOW 34 1 TO POSITIVE TER...

Page 8: ...4X4 Tough 12V DC 4WD Winch Parts List 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 16 A 18 17 27 26 28 29 22 23 24 25 20 19 17 7 16 38 30 36 37 39 34 33 32 31 35 21 8 ...

Page 9: ...C 4WD Winch Control cable Clevis hook Control box Clutch lever Gear box Motor Battery isolation switch Fairlead roller Remote hand control 9 Wiring connection point for wired hand control lead Dampener Pair of gloves ...

Page 10: ...e b It s very important that the winch be mounted on a flat surface so that the three sections motor cable drum and gear housing are properly aligned c Before commencing installation ensure the mounting facility being used is capable of withstanding the winch s rated capacity d The fitment of winches and or a frontal protection system may affect the triggering of SRS air bags Check that the mounti...

Page 11: ...g red cable positive 7 It is essential that the cables are correctly connected by an experienced person who understands the wiring connection procedure Incorrect wiring may cause the solenoid unit to cease operating In such cases new solenoid replacements are available for purchase connecting to positive terminal of the battery CAUTION 1 Your battery must be kept in good condition 2 Be sure batter...

Page 12: ...d uncoiling of the cable for hooking onto the load or anchor point The shifter tab located on the gear housing of the winch operates the clutch as follows a To disengage the clutch move the clutch shifter tab to the DISENGAGE position Cable may now be free spooled off the drum b To engage the clutch move the clutch shifter tab into the ENGAGE position The winch is now ready for pulling 3 Re check ...

Page 13: ...lutch Sliding ring gear Dimensions 548mmx160mmx218mm Braking Action Automatic in the drum NW 38kg 84Lbs Battery Recommended 650 CCA minimum for winching Mounting Bolt Pattern 254mmx114 3mm Line pull Lbs 0 2000 4000 6000 8000 9500 Kgs 0 907 1814 2722 3629 4310 Line speed FPM 25 6 16 11 9 9 79 8 01 5 9 MPM 7 8 4 88 3 63 2 98 2 44 1 8 Motor current Amps 80 130 180 230 290 350 Remote Hand Control Oper...

Page 14: ...t To open remote hand control unscrew 4 screws and carefully pull apart the two halves Battery Figure 1 Figure 2 Figure 3 Remote hand control To access the battery pull off the IN OUT toggle switch assembly which is inserted into the 6 recesses on the circuit board Bend the front of the printed panel forward Once the battery is replaced ensuring the polarity orientation is correct ie Match to put ...

Page 15: ...y operate if the vehicle is running 15 It is highly recommended that the winch be used regularly once a month Simply power the cable out 15m free spool 5m and then power back in This will keep all components in good working condition All moving parts in the winch are permanently lubricated with high temperature lithium grease at the time of assembly Under normal conditions factory lubrication will...

Page 16: ...16 4x4 TOUGH GO OFF ROAD is a trademark of Natural Product Solutions Pty Ltd Unit 3 60 Box Road Taren Point NSW 2229 Phone 1300 883104 www 4x4tough com au sales 4x4tough com au ...

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