4x4 TOUGH 21-280467 User Manual Download

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4WD WINCH

USER GUIDE

4WD ACCESSORIES

YEAR WARRANTY

1

AFTER SALES SUPPORT

www.4x4tough.com.au

sales@4x4tough.com.au

1300 883 104

MODEL:

21-280467

09/21

AUS

W

2

705989

V1.0 21st June, 2021 Original Release

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Summary of Contents for 21-280467

Page 1: ...4WD WINCH USER GUIDE 4WD ACCESSORIES YEAR WARRANTY 1 AFTER SALES SUPPORT www 4x4tough com au sales 4x4tough com au 1300 883 104 MODEL 21 280467 09 21 AUS W2 705989 V1 0 21st June 2021 Original Release ...

Page 2: ...TY TABLE 13 13 14 BATTERY REPLACEMENT 14 RECEIVER COMPONENT REPLACEMENT 14 MAINTENANCE STORAGE 15 DISPOSAL 15 F A Q 15 TROUBLESHOOTING 16 12V DC 4WD WINCH PARTS LIST DIAGRAM WINCHING PRINCIPLES REMOTE HAND CONTROL OPERATIONS 2 13 Contents SPECIFICATIONS ELECTRICAL CONNECTION Page WARRANTY DETAILS 3 REPAIR AND REFURBISHED GOODS OR PARTS NOTICE 3 WELCOME 4 SAFETY PRECAUTIONS 5 ...

Page 3: ...s on 1300 883104 or write to us at MOTOZONE AUTO ACCESSORIES PO BOX 5213 MORDIALLOC VICTORIA 3197 Telephone 1300 883 104 Email sales 4x4tough com au Remote Control Battery Replacement Notice Occasionally during shipment the battery inside the remote control may experience some power loss For this reason a replacement battery has been provided inside the re sealable plastic bag If upon initial use ...

Page 4: ...ance and is backed by a 1 year warranty Please read instructions carefully before use Unless directions are followed physical injury or property damage may result Save these instructions for future reference In the event you require assistance with your purchase please contact one of our experienced customer service team on 1300 883 104 who will be happy to assist with your enquiry Congratulations...

Page 5: ...y qualified technician using genuine parts 8 Respool the Cable Leather gloves must be worn while respooling To respool correctly it is necessary to keep a slight load on the rope Hold the rope with one hand and the remote control switch with the other Start as far back and in the centre as you can Walk up keeping load on the rope as the winch is powered in Do not allow the rope to slip through you...

Page 6: ... the drum under load Serious personal injury or property damage may result 1 11 All winches are provided with a Red Marking on the rope to identify that 6 rope wraps remain on the winch drum When this mark appears at the rollers no recovery should be attempted beyond this marking 12 Since the greatest pulling power is achieved on the inner most layer of your winch it is desirable to pull off as mu...

Page 7: ...nd instructions discussed in this manual can t cover all possible conditions and situations that may occur lt must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be applied by the operator WINCH SYNTHETIC ROPE Before Installing Your Winch MIN 6 WARNING The following symbols appear on your winch and are IMPORTANT WARNINGS tha...

Page 8: ...TOR 17 2 DRUM BUSHING 18 2 TIE ROD 19 1 DRIVE SPLINED W RETAINING RING 20 1 DRUM ASSEMBLY 21 1 BUTTON HEAD CAPSCREW 22 1 BRAKE ASSEMBLY 23 1 TERMINAL KIT 24 1 ASSEMBLY 25 1 CLEVIS HOOK 26 1 MOTOR 27 3 BOOT ELECTRIC TERMINAL 28 1 ROPE ASSEMBLY ELECTRIC 29 1 HEX HEAD CAPSCREW 30 1 WINCH CONTROL 31 1 TO MOTOR FIELD BLUE 32 1 TO MOTOR FIELD RED 33 1 TO MOTOR FIELD YELLOW 34 1 TO POSITIVE TERMINAL OF B...

Page 9: ...4X4 Tough 12V DC 4WD Winch Parts List 1 2 3 5 4 6 7 8 9 10 11 12 13 14 15 16 A 18 17 27 26 28 29 22 23 24 25 20 19 17 7 16 38 30 36 37 39 34 33 32 31 35 21 9 ...

Page 10: ... control 4X4 Tough 12V DC 4WD Winch Wiring connection point for wired hand control lead Gear box Control box Clutch lever Heavy duty 3 5 gauge leads Clevis hook Motor Battery isolation switch Fairlead roller Fairlead roller 10 ...

Page 11: ...steners should be steel high tensile grade 5 or better A poorly designed mount may void warranty 3 The winch should be secured to the mounting with 3 8 UNCx1 1 4 bolts and spring washers provided 4 The roller fairlead is to be mounted so as to guide the rope onto the drum evenly Installation MOUNTING YOUR WINCH 21 280467 12V DC 4WD Winch Dimensions Dimensions are in millimetres Front view Top view...

Page 12: ... suitably sized tree which will not be damaged by the winching operation ull out the winch rope to the desired length and connect to an anchor point A suggestion would be a tree trunk The winch clutch allows rapid uncoiling of the rope for hooking onto the load or anchor point The shifter tab located on the gear housing of the winch operates the clutch as follows a To disengage the clutch move the...

Page 13: ...stance The incline of grade or slope on which the vehicle is being moved A gradient of 10 is a rise of one metre in ten metres Gradient 5 10 20 30 50 70 100 Angle ref 30 60 110 170 260 350 450 Value of G 0 06 0 11 0 2 0 3 0 44 0 58 0 71 Rolling Pull Effect required Wt X S Wt X G For example if a vehicle weighing 2994 kg is winched by 100 on an off road surface the above formula would be used as fo...

Page 14: ...er service helpline LED light WIRELESS ON OFF switch WIRELESS LED indicator WIRED LED indicator power ON OFF LED light Cable engage disengage Receiver Component Replacement To open control box unscrew 4 screws and carefully lift the lid Figure 7 Figure 8 Figure 9 Receiver component Gently lift out old Receiver Component do not pull out by the wiring and unplug Insert replacement Receiver component...

Page 15: ...te control your 4X4 Tough Winch also operates wirelessly With maximum ranges of between 25 and 30 metres Refer to the operating instructions on page 13 within this manual Q What s the difference between electric and hydraulic winches A The basic difference between an electric and a hydraulic winch is the power source Electric winches link to the vehicles battery whereas hydraulic winches are drive...

Page 16: ...tions good consider battery replacement Move clutch lever to the engaged gears position Rope may have become wedged between the wraps of lower layers There is no easy solution to this except to pull on the rope hard enough to pull it free Avoid this problem by keeping rope neatly and tightly wound on the drum Make sure the load is fully engaged into the throat of the hook allowing the safety latch...

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