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6

CAUTION. 

Use of controls or adjustments or performance 

of procedures other than those specified herein may result 

in hazardous radiation exposure.

Additional safety rules for circular saws

WARNING! 

The warnings, precautions, and instructions 

discussed in this manual cannot cover all possible 

conditions and situations that may occur. The operator must 

understand that common sense and caution are factors 

which cannot be built into this product, but must be supplied 

by the operator.

DANGER

a.

 

Keep hands away from cutting area and the blade.

 

Keep your second hand on auxiliary handle, or motor 

housing. If both hands are holding the saw, they cannot 

be cut by the blade.

b.

 

Do not reach underneath the workpiece. 

The guard 

cannot protect you from the blade below the workpiece.

c.

 

Adjust the cutting depth to the thickness of the 

workpiece.

 Less than a full tooth of the blade teeth 

should be visible below the workpiece.

d.

 

Never hold piece being cut in your hands or across 

your leg. 

Secure the workpiece to a stable platform. It is 

important to support the work properly to minimize body 

exposure, blade binding, or loss of control.

e.

 

Hold power tool by insulated gripping surfaces when 

performing an operation where the cutting tool may 

contact hidden wiring or its own cord. 

Contact with 

a “live” wire will also make exposed metal parts of the 

power tool “live” and shock the operator.

f.

 

When ripping always use a rip fence or straight edge 

guide. 

This improves the accuracy of cut and reduces 

the chance of blade binding.

g.

 

Always use blades with correct size and shape 

(diamond versus round) of arbour holes. 

Blades that 

do not match the mounting hardware of the saw will run 

eccentrically, causing loss of control.

h.

 

Never use damaged or incorrect blade washers or 

bolt.

 The blade washers and bolt were specially designed 

for your saw, for optimum performance and safety of 

operation.

Causes and operator prevention of kickback:

  Kickback is a sudden reaction to a pinched, bound or 

misaligned saw blade, causing an uncontrolled saw to lift 

up and out of the workpiece toward the operator;

  When the blade is pinched or bound tightly by the kerf 

closing down, the blade stalls and the motor reaction 

drives the unit rapidly back toward the operator;

  If the blade becomes twisted or misaligned in the cut, the 

teeth at the back edge of the blade can dig into the top 

surface of the wood causing the blade to climb out of the 

kerf and jump back toward the operator.

Kickback is the result of saw misuse and/or incorrect 

operating procedures or conditions and can be avoided by 

taking proper precautions as given below.

a.

 

Maintain a firm grip with both hands on the saw and 

position your arms to resist kickback forces. 

Position 

your body to either side of the blade, but not in line 

with the blade. Kickback could cause the saw to jump 

backwards, but kickback forces can be controlled by the 

operator, if proper precautions are taken. 

b.

 

When blade is binding, or when interrupting a cut 

for any reason, release the trigger and hold the saw 

motionless in the material until the blade comes to 

a complete stop. 

Never attempt to remove the saw 

from the work or pull the saw backward while the blade 

is in motion or kickback may occur. Investigate and take 

corrective actions to eliminate the cause of blade binding.

c.

 

When restarting a saw in the workpiece, centre the 

saw blade in the kerf and check that saw teeth are 

not engaged into the material. 

If saw blade is binding, it 

may walk up or kickback from the workpiece as the saw 

is restarted.

d.

 

Support large panels to minimise the risk of blade 

pinching and kickback. 

Large panels tend to sag under 

Summary of Contents for LS1200

Page 1: ...INSTRUCTION MANUAL LS1200 TCAT235 2000W 235MM 9 1 4 MAGNESIUM BASE CIRCULAR SAW 1200W 165MM 6 1 2 LASER GUIDED CIRCULAR SAW ...

Page 2: ... for laser lights 5 Additional safety rules for circular saws 6 Accessories 7 Unpacking 7 Assembly 7 Know your product 8 Overview 9 Adjusting the cutting depth 9 Adjusting the bevel angle 9 Switching on and off 10 Making a cut 10 Making a pocket cut 10 Using the parallel fence 11 Using the laser system 11 Changing the blade 12 Maintenance 13 Cleaning 13 General inspection 13 Power cord maintenance...

Page 3: ...d sound protection measures are necessary WARNINGS 1 Do not attempt to change the position of the laser under any circumstances it has been set at the factory and is accurately focused on the centre of the saw blade 2 It may be more difficult to see the laser line in conditions of bright sunshine and on certain surfaces Introduction Your new 909 power tool will more than satisfy your expectations ...

Page 4: ...tension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock f To reduce the risk of electric shock the manufacturer recommends the use of a residual current device with a rated residual current of 30mA or less at all times 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power t...

Page 5: ...ardous situation h This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service a ...

Page 6: ... use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation Causes and operator prevention of kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator When the blade is pinched or bound tight...

Page 7: ...ower guard should be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically d Always observe that the lower guard is covering the blade before placing saw down on bench or floor An unprotected coas...

Page 8: ...l fence locking knob 9 Parallel fence 10 Blade guard lever 11 Lower blade guard 12 Base plate 13 Upper blade guard 14 Dust extraction port 15 Depth locking lever 16 Depth of cut indicator 17 Spindle lock button 18 Blade 19 Blade wrench 20 Blade guide notch 21 Parallel fence slots 22 Disc rotation indicator 11 7 8 20 17 18 10 13 14 19 3 15 4 16 1 2 6 9 5 12 22 21 ...

Page 9: ...nt knob 10 Bevel scale 11 Parallel fence locking knob 12 Parallel fence 13 Blade guard lever 14 Lower blade guard 15 Base plate 16 Upper blade guard 17 Dust extraction port 18 Depth locking lever 19 Depth of cut indicator 20 Spindle lock button 21 Blade 22 Allen key 23 Blade guide notch 24 Parallel fence slots 25 Disc rotation indicator 14 2 1 3 10 9 23 20 25 21 13 16 17 22 6 18 7 19 4 5 11 12 24 ...

Page 10: ...ay from you 2 Loosen the depth locking lever Fig A 3 Hold the base plate flat against the edge of the work piece and lift the body of the saw until the blade is at the right depth Fig B Use the depth of cut indicator to determine the cutting depth 4 Tighten the depth locking lever Note Always use the correct blade depth setting The correct blade depth setting for all cuts should not be more than 6...

Page 11: ...edge of the base on the work piece Fig I 6 Start the motor by depressing the lock off button and squeezing theOn Off trigger switch Note Always let the blade reach full speed approximately 2 seconds before you begin to cut into the work piece 7 Slowly push the saw forward using both hands Fig J 8 When making a cut always use steady even pressure Forcing the saw causes rough cuts and could shorten ...

Page 12: ...wer supply before making any adjustments 1 Loosen the parallel fence locking knob Fig L 2 Slide the parallel fence through the parallel fence slots in the base plate Fig M 3 Adjust the parallel fence to the required width and secure it in position with the parallel fence locking knob 4 Ensure that the parallel fence rests against the wood along its entire length to give a consistent parallel cut F...

Page 13: ...Q 3 Whilst depressing the spindle lock button turn the blade bolt anti clockwise using the blade wrench or allen key provided Fig R 4 Remove the outer blade flange and the blade bolt 5 Raise the lower blade guard using the blade guard lever 6 Remove the saw blade from the inner flange and pull it out Fig S 7 Clean the saw blade flanges thoroughly before mounting the new saw blade Wipe a drop of oi...

Page 14: ...t be carried out by the manufacturer the manufacturer s agent or a qualified electrical service repairer to avoid a safety hazard Troubleshooting Trouble Problem Suggested remedy Saw will not start Power cord not plugged in Ensure that the cord is connected to the power supply Power fault fuse or circuit breaker tripped Check the power supply Cord damaged Use authorised service centre to repair or...

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