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12

Positioning belt bed

The belt bed locking hex screw 

locks the belt bed (12) in a 

vertical or horizontal position.

To adjust vertical position:

1. Remove work support (9)
2. Loosen the hex head locking 

screw (15) using a 6 mm hex 

wrench.

3. Position belt bed and retighten 

the hex head locking screw.

Surface sanding on the sanding belt

WARNING:

 To avoid injury from slips, jams or thrown 

pieces, adjust the backstop to clear the sanding surface by 

no more than 1-2 mm.
When checking clearance between the belt and work 

support, press the belt flat against the metal beneath it.
1. Hold the work piece firmly with both hands, keeping 

fingers away from the sanding belt.

2. Keep the end butted against 

the backstop and move 

the work evenly across the 

sanding belt. Use extra caution 

when sanding very thin pieces.

3. When sanding long pieces, 

remove the work support.

4. Apply only enough pressure 

to allow the sanding belt to 

remove any material.

End sanding on the sanding belt

1. It is more convenient to sand 

the ends of long workpieces 

with the sanding belt in a 

vertical position.

2. Move the work evenly across 

the sanding belt. For accuracy, 

use the mitre gauge.

Sanding curved edges

1. Always sand inside curves on 

idler drum as shown.

WARNING:

 Never attempt to 

sand the ends of a workpiece on 

the idler drum. Applying the end 

of the workpiece to the idler drum 

could cause the work piece to fly 

up and result in an injury.
2. Always sand outside curves 

on the left hand side of the 

sanding disc.

WARNING:

 Applying the 

workpiece to the right side of the 

disc could cause workpiece to fly 

up (kickback) and result in injury.

Summary of Contents for TBD15009

Page 1: ...Black Cyan Magenta Yellow Code TBD15009 Date 110304 Edition 05 Op DCR INSTRUCTION MANUAL TBD15009 1 2 HP BENCHTOP BELT DISC SANDER ...

Page 2: ...nder 9 Mounting belt and disc sander to workbench 9 Installing sanding disc and guard 9 Installing work support 9 Installing table assembly 10 Auxiliary mounting for vertical sanding 10 Removing the belt 11 Turning on and off 11 Basic operation 11 Positioning belt bed 12 Surface sanding on the sanding belt 12 End sanding on the sanding belt 12 Sanding curved edges 12 Sanding small end surfaces on ...

Page 3: ...er tool will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed t...

Page 4: ...rease the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A mo...

Page 5: ...azardous situation h This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service ...

Page 6: ...ds Use extra caution with large very small or awkward workpieces Never use this tool to finish pieces too small to hold by hand Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic sander...

Page 7: ...arts 1 Work table 2 Table support 3 Mitre gauge 4 Sanding disc 5 Disc guard 6 Work support 7 Table lock knob and washer 8 Washers 6 5 x 17 8 x 1 6 x2 9 Hex head screws M6 x 14 x2 10 Lock washers M6 x3 11 Pan head screws M4 x3 12 Allen Key 6mm 1 2 3 4 5 7 8 9 10 11 6 12 ...

Page 8: ...ork table 5 Mitre gauge 6 Disc guard 7 Sanding disc 8 Sanding plate 9 Work support 10 Work support hex screw 11 Sanding belt 12 Belt bed 13 Belt tracking knob 14 Belt tension lever 15 Belt bed locking screw 16 Table lock knob 9 11 12 3 2 4 5 1 10 7 6 8 11 13 14 15 16 ...

Page 9: ...be fastened securely to a firm supporting surface such as a workbench If mounting to a workbench holes should be drilled through supporting surface of the workbench 1 The unit should be bolted securely using M8 screws and hex nuts not included Screw length should be 38mm plus the thickness of the bench top 2 Locate and mark the holes where belt and disc sander is to be mounted 3 Drill 2 x 9 5 mm d...

Page 10: ...nding surface the table edge should be a maximum of 1 2 mm from sanding surface 4 Loosen the 3 hex head screws at bottom of table support and adjust table as required Adjust table as necessary and retighten screws Auxiliary mounting for vertical sanding 1 Remove work support 9 lock and bolt 10 and remove work support 2 Remove table assembly by removing table lock knob and washer 3 Loosen the belt ...

Page 11: ...the plug to the power supply 2 To turn on press the green ON button 3 To switch off press the red OFF button 4 Unplug the tool from the power point to prevent unauthorised use Basic operation Bevel sanding 1 The work table 4 can be tilted from 0 to 45 for bevel sanding 2 Loosen the table lock knob 16 and tilt the work table to the desired angle 3 Retighten the table lock knob WARNING To avoid trap...

Page 12: ... and move the work evenly across the sanding belt Use extra caution when sanding very thin pieces 3 When sanding long pieces remove the work support 4 Apply only enough pressure to allow the sanding belt to remove any material End sanding on the sanding belt 1 It is more convenient to sand the ends of long workpieces with the sanding belt in a vertical position 2 Move the work evenly across the sa...

Page 13: ...ving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorise...

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