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General safety rules

WARNING.

 Read all safety warnings and all instructions. 

Failure to follow the warnings and instructions may result in 

electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term “power tool” in the warnings refers to your mains-

operated (corded) power tool or battery-operated (cordless) 

power tool.

1)  Work area safety
a)  Keep work area clean and well lit.

 Cluttered or dark 

areas invite accidents.

b) Do not operate power tools in explosive 

atmospheres, 

such as in the presence of flammable 

liquids, gases or dust. Power tools create sparks which 

may ignite the dust or fumes.

c) Keep children and bystanders away while operating a 

power tool.

 Distractions can cause you to lose control.

2)  Electrical safety
a) Power tool plugs must match the outlet. Never modify 

the plug in any way.

 Do not use any adapter plugs with 

earthed (grounded) power tools. Unmodified plugs and 

matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded 

surfaces, such as pipes, radiators, ranges and 

refrigerators.

 There is an increased risk of electric  

shock if your body is earthed or grounded.

c) Do not expose power tools to rain or wet conditions.

 

Water entering a power tool will increase the risk of 

electric shock.

d) Do not abuse the cord. Never use the cord for 

carrying, pulling or unplugging the power tool.  

Keep cord away from heat, oil, sharp edges or 

moving parts.

 Damaged or entangled cords increase  

the risk of electric shock.

e) When operating a power tool outdoors, use an 

extension cord suitable for outdoor use.

 Use of a cord 

suitable for outdoor use reduces the risk of electric shock.

3) Personal safety
a) Stay alert, watch what you are doing and use 

common sense when operating a power tool. Do not 

use a power tool while you are tired or under the 

influence of drugs, alcohol or medication.

 A moment 

of inattention while operating power tools may result in 

serious personal injury.

b) Use personal protective equipment. Always wear eye 

protection.

 Protective equipment such as dust mask, 

non-skid safety shoes, hard hat, or hearing protection used 

for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting. Ensure the switch  

is in the off-position before connecting to power 

source and/or battery pack, picking up or carrying 

the tool.

 Carrying power tools with your finger on the 

switch or energising power tools that have the switch  

on invites accidents.

d) Remove any adjusting key or wrench before  

turning the power tool on.

 A wrench or a key left 

attached to a rotating part of the power tool may result  

in personal injury.

e) Do not overreach. Keep proper footing and balance 

at all times.

 This enables better control of the power tool 

in unexpected situations.

f) Dress properly. Do not wear loose clothing or 

jewellery. Keep your hair, clothing and gloves away 

from moving parts.

 Loose clothes, jewellery or long hair 

can be caught in moving parts.

g) If devices are provided for the connection of dust 

extraction and collection facilities, ensure these are 

connected and properly used.

 Use of dust collection 

can reduce dust-related hazards.

Summary of Contents for TBD15009

Page 1: ...Black Cyan Magenta Yellow Code TBD15009 Date 110304 Edition 05 Op DCR INSTRUCTION MANUAL TBD15009 1 2 HP BENCHTOP BELT DISC SANDER ...

Page 2: ...nder 9 Mounting belt and disc sander to workbench 9 Installing sanding disc and guard 9 Installing work support 9 Installing table assembly 10 Auxiliary mounting for vertical sanding 10 Removing the belt 11 Turning on and off 11 Basic operation 11 Positioning belt bed 12 Surface sanding on the sanding belt 12 End sanding on the sanding belt 12 Sanding curved edges 12 Sanding small end surfaces on ...

Page 3: ...er tool will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed t...

Page 4: ...rease the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A mo...

Page 5: ...azardous situation h This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service ...

Page 6: ...ds Use extra caution with large very small or awkward workpieces Never use this tool to finish pieces too small to hold by hand Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic sander...

Page 7: ...arts 1 Work table 2 Table support 3 Mitre gauge 4 Sanding disc 5 Disc guard 6 Work support 7 Table lock knob and washer 8 Washers 6 5 x 17 8 x 1 6 x2 9 Hex head screws M6 x 14 x2 10 Lock washers M6 x3 11 Pan head screws M4 x3 12 Allen Key 6mm 1 2 3 4 5 7 8 9 10 11 6 12 ...

Page 8: ...ork table 5 Mitre gauge 6 Disc guard 7 Sanding disc 8 Sanding plate 9 Work support 10 Work support hex screw 11 Sanding belt 12 Belt bed 13 Belt tracking knob 14 Belt tension lever 15 Belt bed locking screw 16 Table lock knob 9 11 12 3 2 4 5 1 10 7 6 8 11 13 14 15 16 ...

Page 9: ...be fastened securely to a firm supporting surface such as a workbench If mounting to a workbench holes should be drilled through supporting surface of the workbench 1 The unit should be bolted securely using M8 screws and hex nuts not included Screw length should be 38mm plus the thickness of the bench top 2 Locate and mark the holes where belt and disc sander is to be mounted 3 Drill 2 x 9 5 mm d...

Page 10: ...nding surface the table edge should be a maximum of 1 2 mm from sanding surface 4 Loosen the 3 hex head screws at bottom of table support and adjust table as required Adjust table as necessary and retighten screws Auxiliary mounting for vertical sanding 1 Remove work support 9 lock and bolt 10 and remove work support 2 Remove table assembly by removing table lock knob and washer 3 Loosen the belt ...

Page 11: ...the plug to the power supply 2 To turn on press the green ON button 3 To switch off press the red OFF button 4 Unplug the tool from the power point to prevent unauthorised use Basic operation Bevel sanding 1 The work table 4 can be tilted from 0 to 45 for bevel sanding 2 Loosen the table lock knob 16 and tilt the work table to the desired angle 3 Retighten the table lock knob WARNING To avoid trap...

Page 12: ... and move the work evenly across the sanding belt Use extra caution when sanding very thin pieces 3 When sanding long pieces remove the work support 4 Apply only enough pressure to allow the sanding belt to remove any material End sanding on the sanding belt 1 It is more convenient to sand the ends of long workpieces with the sanding belt in a vertical position 2 Move the work evenly across the sa...

Page 13: ...ving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorise...

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