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4) Power tool use and care
a) Do not force the power tool. Use the correct power 

tool for your application.

 The correct power tool will 

do the job better and safer at the rate for which it was 

designed.

b) Do not use the power tool if the switch does not turn 

it on and off.

 Any power tool that cannot be controlled 

with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or 

the battery pack from the power tool before making 

any adjustments, changing accessories, or storing 

power tools.

 Such preventive safety measures reduce 

the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children 

and do not allow persons unfamiliar with the power 

tool or these instructions to operate the power tool.

 

Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or 

binding of moving parts, breakage of parts and any 

other condition that may affect the power tool’s 

operation. If damaged, have the power tool repaired 

before use.

 Many accidents are caused by poorly 

maintained power tools.

f ) Keep cutting tools sharp and clean.

 Properly 

maintained cutting tools with sharp cutting edges are  

less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits etc. 

in accordance with these instructions, taking into 

account the working conditions and the work to be 

performed.

 Use of the power tool for operations different 

from those intended could result in a hazardous situation.

h) This appliance is not intended for use by persons 

(including children) with reduced physical, sensory 

or mental capabilities, or lack of experience and 

knowledge, 

unless they have been given supervision or 

instruction concerning use of the appliance by a person 

responsible for their safety.

i) Children should be supervised to ensure that they do 

not play with the appliance.

5) Service
a) Have your power tool serviced by a qualified repair 

person using only identical replacement parts.

 This 

will ensure that the safety of the power tool is maintained.

b) If the supply cord is damaged, it must be replaced by 

the manufacturer,

 its service agent or similarly qualified 

persons in order to avoid a hazard.

Additional safety rules  

for belt & disc sanders

WARNING:

 To avoid mistakes that could cause serious 

permanent injury, do not plug the sander in until the 

following steps are completed:

 

Assembly and alignment

 

Learn the use and function of the On/Off switch, 

backstop, belt tracking knob, belt tension lever, work table 

and work table tilt lock knob.

 

Review and understand all safety instructions and 

operating procedures in this manual.

 

Read manual before using sander

 

Wear safety goggles

 

Wear a dust mask

 

Maintain 1-2 mm maximum clearance between table and 

sanding belt and disc

 

Always support workpiece with “backstop” or “worktable”

 

Avoid “kickback” (workpiece thrown at you). Use only left 

hand side of disc.

 

Avoid fire. Clean out all sawdust and disconnect from any 

vacuum before sanding metals.

 

Always unplug the sander before moving it.

 

Put the sander on a firm level surface where there is 

plenty of room for handling and properly supporting  

the workpiece.

 

Support the sander so it does not rock.

Summary of Contents for TBD15009

Page 1: ...Black Cyan Magenta Yellow Code TBD15009 Date 110304 Edition 05 Op DCR INSTRUCTION MANUAL TBD15009 1 2 HP BENCHTOP BELT DISC SANDER ...

Page 2: ...nder 9 Mounting belt and disc sander to workbench 9 Installing sanding disc and guard 9 Installing work support 9 Installing table assembly 10 Auxiliary mounting for vertical sanding 10 Removing the belt 11 Turning on and off 11 Basic operation 11 Positioning belt bed 12 Surface sanding on the sanding belt 12 End sanding on the sanding belt 12 Sanding curved edges 12 Sanding small end surfaces on ...

Page 3: ...er tool will more than satisfy your expectations It has been manufactured under stringent 909 Quality Standards to meet superior performance criteria You will find your new tool easy and safe to operate and with proper care it will give you many years of dependable service CAUTION Carefully read through this entire Instruction Manual before using your new 909 Power Tool Take special care to heed t...

Page 4: ...rease the risk of electric shock e When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock 3 Personal safety a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A mo...

Page 5: ...azardous situation h This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety i Children should be supervised to ensure that they do not play with the appliance 5 Service ...

Page 6: ...ds Use extra caution with large very small or awkward workpieces Never use this tool to finish pieces too small to hold by hand Use extra supports tables saw horses blocks etc for any workpieces large enough to tip when not held down to the table top Never use another person as a substitute for a table extension or as additional support for a workpiece that is longer or wider than the basic sander...

Page 7: ...arts 1 Work table 2 Table support 3 Mitre gauge 4 Sanding disc 5 Disc guard 6 Work support 7 Table lock knob and washer 8 Washers 6 5 x 17 8 x 1 6 x2 9 Hex head screws M6 x 14 x2 10 Lock washers M6 x3 11 Pan head screws M4 x3 12 Allen Key 6mm 1 2 3 4 5 7 8 9 10 11 6 12 ...

Page 8: ...ork table 5 Mitre gauge 6 Disc guard 7 Sanding disc 8 Sanding plate 9 Work support 10 Work support hex screw 11 Sanding belt 12 Belt bed 13 Belt tracking knob 14 Belt tension lever 15 Belt bed locking screw 16 Table lock knob 9 11 12 3 2 4 5 1 10 7 6 8 11 13 14 15 16 ...

Page 9: ...be fastened securely to a firm supporting surface such as a workbench If mounting to a workbench holes should be drilled through supporting surface of the workbench 1 The unit should be bolted securely using M8 screws and hex nuts not included Screw length should be 38mm plus the thickness of the bench top 2 Locate and mark the holes where belt and disc sander is to be mounted 3 Drill 2 x 9 5 mm d...

Page 10: ...nding surface the table edge should be a maximum of 1 2 mm from sanding surface 4 Loosen the 3 hex head screws at bottom of table support and adjust table as required Adjust table as necessary and retighten screws Auxiliary mounting for vertical sanding 1 Remove work support 9 lock and bolt 10 and remove work support 2 Remove table assembly by removing table lock knob and washer 3 Loosen the belt ...

Page 11: ...the plug to the power supply 2 To turn on press the green ON button 3 To switch off press the red OFF button 4 Unplug the tool from the power point to prevent unauthorised use Basic operation Bevel sanding 1 The work table 4 can be tilted from 0 to 45 for bevel sanding 2 Loosen the table lock knob 16 and tilt the work table to the desired angle 3 Retighten the table lock knob WARNING To avoid trap...

Page 12: ... and move the work evenly across the sanding belt Use extra caution when sanding very thin pieces 3 When sanding long pieces remove the work support 4 Apply only enough pressure to allow the sanding belt to remove any material End sanding on the sanding belt 1 It is more convenient to sand the ends of long workpieces with the sanding belt in a vertical position 2 Move the work evenly across the sa...

Page 13: ...ving parts at regular intervals 4 Never use caustic agents to clean plastic parts CAUTION Do not use cleaning agents to clean the plastic parts of the tool A mild detergent on a damp cloth is recommended Water must never come into contact with the tool Power cord maintenance If the supply cord needs replacing the task must be carried out by the manufacturer the manufacturer s agent or an authorise...

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