A.J.Antunes 9210606, Manual

Page 1: ...hantability or fitness for a particular pur pose each of which is expressly disclaimed The remedies described above are exclusive and in no event shall A J Antunes Co or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty WARRANTY EXCLUSIONS The cost of Installation Equipment that has been damaged due to shipmen...

Page 2: ...cedures for the Rapid Toaster We recommend that this manual be read prior to installing and operating the unit Owner Information If you experience any problems with the installation or operation of your unit contact your Authorized Service Agency Fill in the information below and have it handy when calling your Authorized Service Agency for assistance The serial number is on the specification plat...

Page 3: ...et have a proper outlet installed by a qualified electrician Do not use an extension cord with this appli ance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded Used in Model Designation Indicates that the plug comes supplied with a Harmonized Cord Important Keep these instructions for future reference If the unit changes ownership be sure this...

Page 4: ...CT 250 P N 1010837 Rev L 03 07 McDonald s 20 1 2 23 1 2 20 1 4 15 3 8 597 mm 391 mm 22 1 8 562 mm 11 3 8 289 mm 521 mm 514 mm 1 4 6 mm Dimensions Specifications continued Weights Lbs Kgs Net 95 43 1 Shipping 105 47 6 ...

Page 5: ...se as described in this manual Do not use corrosive chemicals in this equipment Do not operate this equipment if it has a dam aged cord or plug if it is not working properly or if it has been damaged or dropped This equipment should be serviced by qualified personnel only Contact the nearest Authorized Service Agency for adjustment or repair Do not block or cover any openings on the unit Do not im...

Page 6: ...n doubt as to whether the appliance is properly grounded Caution Bread may burn Therefore toasters must not be used near or below curtains or other combustible walls and materials Failure to maintain safe oper ating distances may cause discoloration or com bustion Caution All electrical connections must be in accordance with local electrical codes and any other appli cable codes Unpacking 1 Remove...

Page 7: ...ing to the following table Operation 0 7 2 4 0 7 4 0 50 4 0 3 2 7 5 4 33 4 33 v MM v MM v MM v MM v MM v MM v MM v MM v MM v MM v MM v MM CAU TION Figure 3 Rapid Toaster Bun Thickness Adjustment Controls Heel Club Crown Bun Landing Area Rocker Switch Power ON OFF Switch Temperature Controls Temperature Display See Figure 2 3 2 1 6 4 CROWN E C A F HEEL CLUB THICKNESS THICKNESS A 3 8 09 5mm B 7 16 1...

Page 8: ...s are tested and shipped with heaters set to the above recommended temperatures Platen setpoint temperature adjustment 1 Turn the Rocker Switch Power On Off to ON and wait for the Temperature Display to finish the power up sequence Figure 4 2 Press and hold both TEMP UP and TEMP DOWN keys until the display flashes the platen setpoint temperature then release 3 Press the TEMP UP or the TEMP DOWN ke...

Page 9: ...button located on the rear of the unit Figure 5 If the unit requires continuous resetting contact your Authorized Service Agency Fault messages If the Platen Thermocouple is disconnected or open the display will flash HI The Platen Thermocouple must be reattached or replaced If the Platen Heater temperature exceeds 620 F 327 C the display will flash HI and the heating circuit will turn off Figure ...

Page 10: ... the unit must be turned off then back on If this condition repeats contact your Authorized Service Agency If incoming power drops below 175 Volts the heat ing circuits are disabled and the display will read PO Figure 8 To reset the voltage must be over 190 Volts then the unit must be turned off and back on If this condition repeats contact your Authorized Service Agency The PH fault message Figur...

Page 11: ...de Belt Wrap NOTE Do not remove Belt Wrap from unit 5 Plug in the power cord and turn the unit ON count ten 10 seconds for MFG 9210606 count thirteen 13 seconds for MFG 9210616 For MFG 9210607 608 613 615 624 626 count seventeen 17 seconds Then turn the unit OFF and unplug the power cord Repeat Step 4 again on both Belt Wraps Heat Dampers and the sur face of the Inner Conveyor Covers NOTE Make sur...

Page 12: ...ng Area Remove the Belt Wraps Release Sheet 1 Turn the unit OFF unplug the toaster and allow it to cool down 2 Remove the Bun Feeder Bun Chute and change the Bun Thickness Compression Controls to F 6 Figure 2a and 2b 3 Remove and discard the black Release Sheet 4 Open the Front Heel Club Conveyor Cover and rotate the Belt Wrap so its flap is in the middle top to bottom of the conveyor Pull the hin...

Page 13: ...ignificantly wider than the coin one and a half times as large a small link will have to be removed from the Conveyor Belt Chain 6 Disconnect the Conveyor Belt Chain by squeez ing any two links together and unhooking both ends of one link Figure 13 NOTE Needle nose pliers may be required 7 To shorten a stretched Conveyor Belt Chain remove one 1 2 link from the Conveyor Belt chain 8 Reconnect by ho...

Page 14: ...hould be installed facing the outside of the toaster and should be in the down position Figures 14 16 3 Close the front and rear Conveyor Covers by lift ing the covers and gently pushing upward and into the toaster until the covers latch onto the yel low Support Rods NOTE Make sure both Conveyor Safety Interlock Switches are activated when the covers are installed Figure 11 or the conveyors will n...

Page 15: ...e 18 and adjust or replace them accordingly If the tensioners have been damaged they should be replaced 1 Remove screws from acorn nuts Figure 19 and remove the old Roller Tensioner assembly Checking the Temperature of the Bun Landing Area IMPORTANT If the toaster is equipped with a Bun Buffer Landing Zone BBLZ you MUST remove the BBLZ BEFORE performing the temperature measurement in Step 1 below ...

Page 16: ...ct your maintenance person or Authorized Service Agency Temperature display reads LO Platen temperature is below 420 F 216 C Allow thirty minutes for warmup and recheck display Contact your maintenance person or Authorized Service Agency Temperature display flashes HI at cold start Platen Thermocouple is disconnected or open Re attach or replace Platen Thermocouple Inoperable Control Board Contact...

Page 17: ...ap The only item that operates is the cooling fan conveyor and heat inoperable Hi Limit Control is tripped open Reset Hi Limit Control according to the Maintenance section of this manual Note If Hi Limit trips again contact your Authorized Service Agency for ser vice Platen is hot but Conveyor Belt Chains do not move Conveyor Cover assemblies not installed Install Conveyor Cover assemblies Conveyo...

Page 18: ...asting properly Compression Knobs set incorrectly Set Bun Thickness Compression Controls accord ing to the Operation section of this manual Toaster temperature not set properly Set the toaster temperature according to the Operation section of this manual Release Sheet is dirty or worn Clean or replace Belt Wraps and or Release Sheet Belt Wrap is dirty or worn Bun temperature below 150 F 65 6 C Per...

Page 19: ... CAU TION 40 A T 39 38 L 4 76 75 80 T I S 73 72 U 71 74 52 53 54 57 T 51 11 M B 70 32 14 see pg 21 for Plug information 79 43 34 62 T L FF 90 68 74 5 CAU TION 83 48 T 33 75 69 91 HH 91 50a 9210608 pointing DOWN 50a 9210615 pointing UP 50 all units except Mfg Nos 9210608 615 P N 0400315 P N 0400354 P N 0400354 NOTE Hardware List for items A Z and BB EE is on page 22 ...

Page 20: ... Bun Guide to determine if the bun falls within the specific range QUARTER POUNDER hEIGhT 5 8 to 7 8 4 cm to 4 7 cm DIA 3 3 4 to 4 9 5 cm to 0 2 cm MIN hEIGhT MIN hEIGhT hEIGhT 2 to 3 4 3 8 cm to 4 4 cm DIA 3 3 4 to 3 7 8 9 5 cm to 0 2 cm REGULARS MIN hEIGhT hEIGhT 2 4 to 2 2 5 7 cm to 6 4 cm DIA 3 3 4 to 3 7 8 9 5 cm to 9 8 cm BIG MAC hEIGhT 5 8 6 cm SLICE 3 3 4 9 5 CM 3 7 8 9 8 CM 4 0 2 CM DIA A...

Page 21: ...Rapid toaster VCT 250 21 P N 1010837 Rev L 03 07 McDonald s rapid toaster VCT 250 Replacement Parts continued NOTE Hardware List for items A Z and BB EE is on page 22 ...

Page 22: ...Motor w Setscrew 1 20 Tooth 10 Seconds 50Hz Mfg No 9210606 2150216 Sprocket Motor w Setscrew 1 15 Tooth 13 Seconds 50 Hz Mfg No 9210616 2150173 Sprocket Motor w Setscrew 1 12 tooth 17 Seconds 50 Hz Mfg No 9210607 608 613 615 624 28 4010137 Rocker Switch On Off 250 VAC 1 29 406K006 Terminal Block 1 30 7000370 Relay Solid State 2 31 4010187 Transformer 1 32 7000416 Conveyor Belt Wrap Pack of 2 1 33 ...

Page 23: ... 2 77 0503321 Bracket Auxiliary Thermocouple 1 78 4000170 Fan Blade 1 Item Part No Description Qty Replacement Parts continued 79 2100252 Teflon Slip Strip 2 80 0503448 Damper Support Bracket 2 81 0503455 Tension Spring Inner 4 82 2100259 Slide Bar 4 83 0502199 Spacer 4 84 0500464 Retainer Bearing 1 85 0900228 Bun Gauge 1 87 7000203 Thermocouple Retainer Chain Guard Kit 1 88 0503495 Retainer Tensi...

Page 24: ...Screw 8 32 x 1 2 1 X 331P103 Shoulder Bolt 5 16 18 x l 1 Y 040P111 Bushing Shorty 1 2 1 not shown Z 306P105 Screw 6 32 x 1 2 1 BB 331P106 Lockwasher 5 16 1 CC 212P118 Flat Washer 5 16 1 DD 331P101 Nut Hex 5 16 x 18 1 EE 300P102 Nut Tinnerman 2 FF 306P104 Screw 6 32 x 1 4 8 GG 325P163 Setscrew 1 4 28 x 5 16 8 HH 308P183 Screw Hexhead 8 32 x 3 8 1 Item Part Description Qty No Item Part Description Q...

Page 25: ...4 2 2 2 0 7 2 4 50 0 4 7 4 7 4 2 4 2 37 4 7 4 4 4 4 9 2 4 50 58 7 4 4 2 4 4 7 4 7 4 hI LIMIT CONTROL POWER SWITCh 240 vAC LINE FILTER G L L2 S S RELAY 2 S S RELAY FAN BASE hEATER MOTOR TRANSFORMER 2 vAC A C FREQ CONvERTER BOARD C1 C2 M f C1 C2 T COUPLE AUXILIARY T COUPLE PLATEN hI LIMIT ThERMOSTAT PLATEN AUX hEATER 2 AUX hEATER INTERLOCK SWITChES AUXILIARY PLATEN TEMP CONTROL 3 4 3 4 3 4 3 4 T T2 ...

Page 26: ...Rapid toaster VCT 250 26 P N 1010837 Rev L 03 07 McDonald s NOTES ...

Page 27: ...Rapid toaster VCT 250 27 P N 1010837 Rev L 03 07 McDonald s NOTES ...

Page 28: ...Rapid toaster VCT 250 28 P N 1010837 Rev L 03 07 McDonald s NOTES ...