A.J.Antunes UTX-200, Manual

Page 1: ...nd in no event shall A J Antunes Co or any of its Divisions be liable for special consequential or incidental damages for the breach or delay in the performance of this warranty WARRANTY EXCLUSIONS The cost of Installation Equipment that has been damaged due to shipment Purchaser should make damage claim directly upon carrier Alteration misuse abuse Improper storage or handling Improper maintenanc...

Page 2: ...ice Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance Damage caused by abuse or careless handling Damage from moisture into electrical components Damage from tampering with removal of or changing any preset control or safety device OWNER INFORMATION Service Technical Assistance If you experience any problems with the installation or operation of your uni...

Page 3: ...ck with a qualified electrician if you are in doubt as to whether the appliance is properly grounded Letter Code Description Configuration C Commercial Cord H 430P9WM 30 Amp 250 VAC 4 wire 3 phase Mfg No 9210800 only TBD 4 blade 30 Amp Twist Lock NEMA L15 30P Mfg No 9210802 only Image not available at this time TBD 5 Prong 32 Amp IEC 309 Plug Image not available at this time Model Specifications M...

Page 4: ...ed in The procedures in this chapter may include the use of chemical products These chemical products will be highlighted with bold face let ters followed by the abbreviated HCS Hazard Communication Standard See Hazard Communication Standard manual for the appro priated Material Safety Data Sheets MSDS The equipment should be grounded according to local electrical codes to prevent the possibility ...

Page 5: ...k It requires a grounded receptacle with separate electrical lines protected by fuses or cir cuit breaker of the proper rating Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded Unpacking 1 Remove the UTX 200 Figure 1 and all packing materials from the shipping carton 2 Open the accessories box and remove the con tents The accessories box should...

Page 6: ...rumb Tray Breakfast Chute Power Cord Release Sheet Retainer Bar Platen Release Sheet Bun Feeder NOTE When installing the Release Sheet make sure it is not caught in the conveyor Additional Release Sheets can be obtained through your Authorized Service Agency PRGM MOTOR PLTN UT I R NEXT PREV SELECT BREAKFAST LUNCH ADJUST NOTE To access the Control Panel open the front cover This reveals the full Co...

Page 7: ...gs Figure 5 Selection can be made from either side NOTE You only need to press one MUFFIN BAGEL selector buttons to switch Muffin or Bagel mode Muffin Wait PRGM MOTOR PLTN UT I R NEXT PREV SELECT BREAKFAST LUNCH ADJUST Muffin Ready PRGM MOTOR PLTN UT I R NEXT PREV SELECT BREAKFAST LUNCH ADJUST Figure 3 Muffin Wait Display Figure 4 Breakfast Ready Display Breakfast to Lunch Change over Follow these...

Page 8: ...y Press UT for Lunch PRGM MOTOR PLTN UT I R NEXT PREV SELECT BREAKFAST LUNCH ADJUST Figure 8 Breakfast Ready Press UT for Lunch Display Product Labels and Toasting Product The UTX 200 can toast Bagels Muffins Bun Crowns and Bun Heels but not all products are inserted into the toaster the same way Product Labels Figure 12 are placed on the toaster to illustrate where and how specific products shoul...

Page 9: ...2 13 5 mm 9 32 7 1 mm 5 5 8 15 9 mm 3 8 9 5 mm 4 19 32 15 1 mm 11 32 8 7 mm 3 9 16 14 3 mm 5 16 7 9 mm 1 1 2 12 5 mm 1 4 6 4 mm COMPRESSION CROWN HEEL 6 21 32 16 7 mm 13 32 10 3 mm 7 11 16 17 5 mm 7 16 11 1 mm 1 3 2 5 4 6 7 Recommended Bun Thickness Compression Control knob set tings used in Lunch mode ONLY Figure 13 Bun Thickness Compression Control NOTE The UTX 200 and the CTX 200 are designed t...

Page 10: ...these steps to view the Program Mode NOTE It is recommended that these settings be left unchanged 1 From any operation mode Bagel Ready Bagel Wait Muffin Ready Muffin Wait Lunch Ready or Lunch Wait open the Front Cover and press and hold the PRGM button for 3 sec onds 2 The following appears on the display Program Muffin or Bagel or Lunch Press Select 3 Press the Select button and use the NEXT or ...

Page 11: ... IR Upper UTX 200 Unit Status Mode This mode provides feedback on how the unit systems are performing No adjustments can be made in this mode Also the display will remain on the selected screen in this mode until you switch screens or exit Unit Status Mode Press the PRGM button once to exit Unit Status Mode and return to the current operation mode screen Follow these steps to view the Unit Status ...

Page 12: ...ght on the switch will turn off 2 The fans will continue to run with the display read ing Cleaning Mode The Cleaning Mode will continue for 45 minutes and completely shut the unit down automatically when complete NOTE If the unit requires any internal maintenance be sure to completely shut down the unit WARNING To avoid possible personal injury and or dam age to the unit all inspections tests and ...

Page 13: ...ulti purpose Cleaner HCS on a clean dry towel 7 Wipe the towel firmly across the Release Sheet from top to bottom over its entire surface Repeat this procedure with a clean dry towel dampened with water 8 Next wipe the Release Sheet with a clean towel dampened with KAYQUAT II Sanitizer HCS solution and allow to air dry Repeat Steps 6 through 8 on the reverse side of the Release Sheet MAINTENANCE W...

Page 14: ...t for exposing uncleaned belt 10 Wipe the entire exterior surface of the toaster with a clean dry towel dampened with KAYQUAT II Sanitizer HCS and allow it to air dry NOTE Be sure to wipe the bun drop area clean as well 11 Insert the Release Sheet Retainer Bar into the top of the Release Sheet 12 Hang the Release Sheet Retainer Bar and Release Sheet onto the top of the unit NOTE The Release Sheet ...

Page 15: ...d horizontal conveyors for any stuck product Refer to the Operation and Maintenance sections of this manual for proper compression settings and cleaning procedures The motor controller circuit has failed or is inoperable Call your Authorized Service Agency for service The unit displays the following mes sage SSR Failure System Stopped A relay has failed preventing proper heater control The toaster...

Page 16: ...o cool and the restart If this condition persists contact your Authorized Service Agency for ser vice Cooling fan speed error The unit dis plays one or more the following mes sages Left Fan Fault Ctrl Hsg Fan Fault Right Fan Fault Cooling fan failure The toaster will operate normally until the compartment ambient tem perature exceeds 150º At this point the toaster will shut down Contact your Autho...

Page 17: ... Assy Complete PN 0011946 Item Part No Description Qty 7 1001179 Label Compression RH 1 8 1001180 Label Heel 1 9 1001181 Label Crown 1 10 1001182 Label Muffin Bagel 2 11 2100253 Knob 1 4 Shaft Push On 2 CAUTION To avoid possible personal injury and or damage to the unit all inspections tests and repair of electrical equipment should be performed by QUALIFIED SERVICE PERSONNEL The unit MUST be comp...

Page 18: ...installed 4 packaged 3 0504310 Bar Teflon Holding 1 4 0021500 Bun Feeder Weldment 1 5 0504371 Breakfast Chute 1 6 0021497 Crumb Tray Weldment 1 7 0700698 Power Cord Assy 3 Ph 250V 30A 1 Mfg No 9210800 only 0700708 Power Cord Assy 4 blade 30 Amp 1 Twist Lock NEMA L15 30P Mfg No 9210802 only 0700709 Power Cord Assy Harmonized 1 IEC 309 5 Prong Plug Mfg No 9210810 only Item Part No Description Qty ...

Page 19: ...0 718 x 1 125 x 0 06 2 9 0504321 Spacer 0 503 x 0 69 x 0 06 1 10 0504340 Retainer Bearing 1 11 2120164 Spacer 0 503 x 0 69 x 0 359 1 12 2140147 Lubricant Roller Shain 1 13 2150246 Sprocket 25B48 3 8 Bore 1 15 2150268 Shaft Extension 1 16 2150269 Chain Drive 2 17 2150270 Sprocket Double 25A48 25B22 1 18 3080103 Screw Mach 8 32 x 3 8 18 19 3080115 Screw Mach 8 32 x 3 8 4 20 3100146 Nut Hex Keps 10 3...

Page 20: ...g No 9210810 7 0400362 Insulation Platen 1 8 0504408 Bracket Motor Mtg 1 9 0504452 Retainer Insulation Grill 1 10 2120163 Spacer 0 257 x 1 2 x 1 465 4 11 3080115 Screw Mach 8 32 x 3 8 1 12 3080133 Screw Mach 8 32 x 1 4 4 13 3080164 Screw Machine 8 32 x 1 2 14 3100103 Screw Mach 10 32 x 1 4 4 15 3100188 Socket Head Cap Screw 4 16 3250161 Screw HX HD 1 4 20 x 2 4 17 4000186 Motor 1 18 4030352 Thermo...

Page 21: ...sure 2 4 0504396 Heat Sink 1 5 30400 0006 Screw Pan HD Philips 4 4 40 x 1 4 6 3040105 Nut Hex Keps 4 40 13 7 3060130 Nut Hex Keps 6 32 23 8 3080143 Nut Hex Keps 8 32 1 9 3080159 Thumb Screw 1 10 4050227 Relay Solid State Dual Pole 3 See note below 11 4070083 Display Board 1 12 4070084 Input Output Board 1 13 4070085 Power Supply Board 1 14 4070086 Sense Board 1 NOTE Mfg Nos 9210800 9210802 are con...

Page 22: ...ical Weldment 1 7 0400360 Insulation 1 8 0400361 Insulator 1 9 0400365 Bushing 1 Universal 1 10 0504377 Clip Heater 4 11 0504401 Retainer Insulation 1 12 0504485 Clip Heater 4 13 0504529 Heat Guard 1 14 3080115 Screw Mach 8 32 x 3 8 22 15 3080133 Screw Mach 8 32 x 1 4 27 16 3080143 Nut Hex Keps 8 32 5 17 4030380 Heating Element 800W 120V 9 Mfg No 9210800 9210802 4030383 Heating Element 800W 208V 9...

Page 23: ...OASTER UTX 200 23 P N 1010904 Rev 14 04 06 McDonald s REPLACEMENT PARTS continued 1 3 4 7 9 10 16 20 34 36 40 18 13 8 2 38 31 37 30 19 32 12 35 6 42 14 39 5 32 15 11 25 28 41 33 17 23 23 Assy Panel RH P N 0011902 ...

Page 24: ... 06 McDonald s REPLACEMENT PARTS continued 8 1 25 10 9 2 25 35 10 11 34 12 2 19 18 42 26 25 SEE NOTE 1 24 32 22 29 27 23 C C E E G G H H A A SECTION C C SECTION E E SECTION F F SECTION G G SECTION H H SECTION A A 36 2 21 35 14 Assy Panel RH P N 0011902 ...

Page 25: ...pacer 10 5 16 OD x 3 16 LG 4 22 2120178 Spacer 5 16 OD x 0 14 ID x 1 2 Lg 1 23 2140109 Loctite 242 Blue 1 24 2140125 Lubricant 1 25 2150248 Bearing Single Groove 2 26 3040105 Nut Hex Keps 4 40 2 27 3060101 Nut Hex 6 32 2 28 3060103 Screw Mach 6 32 x 3 8 2 29 3060123 Screw Mach 6 32 x 7 8 Slrndhd 1 30 3080104 Scr Mach 8 32 x 3 8 Sltrshd 3 31 3080124 Screw Mach One way 8 32 1 32 3080133 Screw Mach 8...

Page 26: ...UNIVERSAL TOASTER UTX 200 26 P N 1010904 Rev 14 04 06 McDonald s REPLACEMENT PARTS continued 24 25 26 30 10 4 29 12 23 18 8 7 21 16 20 17 17 11 6 3 28 1 2 5 Assy Panel LH P N 0011903 ...

Page 27: ... 1010904 Rev 14 04 06 McDonald s REPLACEMENT PARTS continued A A D D 15 24 10 12 18 29 13 27 23 3 19 31 9 14 22 17 28 17 SECTION C C SECTION E E SECTION B B SECTION F F SECTION A A SECTION D D C C E E B B F F Assy Panel LH P N 0011903 ...

Page 28: ... 2120178 Spacer 5 16 OD x 0 14 ID x 1 2 LG 1 17 2140109 Loctite 242 blue 1 18 2140125 Lubricant 1 19 3040105 Nut Hex Keps 4 40 2 20 3060101 Nut Hex 6 32 2 21 3060123 Screw Mach 6 32 x 7 8 Slrndhd 1 22 3080104 Scr Mach 8 32 x 3 8 Sltrshd 3 23 3080133 Screw Mach 8 32 x 1 4 8 24 3100134 Nut Hex Acorn 10 32 2 25 3100146 Nut Hex Keps 10 32 4 26 3100157 Washer Flat 10 8 27 3250104 Washer Flat 1 4 2 28 3...

Page 29: ...McDonald s REPLACEMENT PARTS continued Assy Vertical Conveyor P N 0011860 7 0 13 0 33 CONVEYOR ROTATION DIRECTION 12 0 21 1 28 0 2 25 0 26 0 22 6 0 29 0 15 17 0 30 0 11 8 0 3 5 0 30 0 21 31 21 4 22 10 0 16 21 18 0 32 0 35 0 27 9 19 24 20 23 36 0 14 0 34 0 ...

Page 30: ...pring Compression 2 15 1001183 Label Cleaning 1 16 2100257 Handle Grip 1 17 2100286 Slide 4 18 2120148 Spacer 6 19 2120172 Spacer 0 503 x 0 69 x 0 922 1 20 2120173 Spacer 0 503 x 0 69 x 0 742 1 21 2140109 Loctite 242 Blue 1 22 2140125 Lubricant 1 23 2150220 Shaft Drive 1 24 2150221 Shaft Idler 1 25 2150247 Sprocket 35B16 1 2 Bore 4 26 2150248 Bearing Single Groove 4 27 2150249 Lambda Connecting Li...

Page 31: ...racket Electrical Components Mtg 1 2 3060104 Screw Mach 6 32 x 1 4 7 3 4010217 Transformer 24 V Class 2 1 4 4010221 Cap MP Motor Run 1 5 4050235 Contactor 3 Pol NO 1 6 4060391 Push Wing Mount 2 Item Part No Description Qty REPLACEMENT PARTS continued Assy Bracket Elect Comp Mtg PN 0011899 ...

Page 32: ... Panel Side Cover LH P N 0011889 top image Assy Panel Side Cover RH P N 0011890 bottom image 1 0011888 Assy Blower 2 2 0021492 Panel Side Cover LH Weldment 1 3 0504455 Channel 1 4 2100212 Handle Pocket Pull Snap In 2 5 3060130 Nut Hex Keps 6 32 10 6 0021493 Panel Side Cover RH Weldment 1 Item Part No Description Qty ...

Page 33: ...4 04 06 McDonald s REPLACEMENT PARTS continued APPLY LUBRICANT ITEM 11 TO THIS SURFACE DETAIL B SECTION D D DETAIL C DETAIL E DETAIL F B C E F 4 14 7 6 18 8 1 16 3 2 10 9 13 17 18 5 1 12 5 15 12 13 17 2 D D Main Assy Horizontal Conveyor P N 0011942 ...

Page 34: ...m 1 13 2150229 Cam Platen 2 14 2150248 Bearing Single Groove 1 15 3000123 Ring Retaining External 1 16 3100146 Nut Hex Keps 10 32 8 17 3100187 Screw Set 10 32 x 3 8 2 Hex Socket Cone Point 18 3250176 Screw Flange Hex Head Cap 1 Not Shown Item Part No Description Qty Item Part No Description Qty 5 7 6 9 2 8 1 8 4 7 3 1 0011891 Assy Blower 1 2 0504525 Bracket Blower Mtg 1 3 0504526 Bracket Blower Su...

Page 35: ... 12VDC J109 TACH M2 CF M1 J110 2 J110 3 J110 4 J110 7 J106 1 3 J106 4 6 J105 J1 J108 5 14 6 15 J108 8 17 9 18 J108 2 11 3 12 J1 1 J1 2 J1 3 J1 4 5 6 K PLATEN K OVERTEMP PLATEN THERMOCOUPLE OVERTEMP J201 1 J201 3 J201 5 J201 2 T1 T2 T3 T4 UPPER IR UPPER IR LOWER IR LOWER IR J109 24 J109 12 J110 9 J110 8 J110 5 PLATEN RED WHT BLK BLK 4 5 1 2 6 BLU BRN ORG BLK RED YEL YEL RED ORG RED BLK BLK WHT RED ...

Page 36: ... Carol Stream Illinois 60188 USA Phone 630 784 1000 Toll Free 800 253 2991 Fax 630 784 1650 Antunes Equipment Manufacturing Suzhou Ltd 9 Hou Ju Road Building 24 S T Park SND Suzhou Jiangsu China 215011 Phone 86 512 6841 3637 Fax 86 512 6841 3907 www ajantunes com ...