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17

OPERATION

IMPORTANT

Only qualified personnel shall perform the initial firing of the heater.
At this time the user should not hesitate to ask the start-up
technician any questions regarding the operation and
maintenance of the unit.

Lighting and Operating instructions are included with this manual.
By using these instructions, the user may be able to make minor
operational adjustments and save unnecessary service calls.
However the user should not attempt repairs, but should contact
a service technician or gas supplier.

GENERAL

Never operate the water heater without first making sure the water
heater and system are filled with water, in addition:

Make sure a temperature and pressure relief valve is installed
at the water heater and if used, the storage tank.  Also check
for leaks.

Also be sure to check the gas piping for leaks before beginning
the initial firing of the boiler.

FILLING

1. Close the systems drain valve by turning handle clockwise.

2. Open a nearby hot water faucet to permit the air in the system

to escape.

3. Fully open the cold water inlet pipe valve allowing the heater

and piping to be filled.

4. Close the hot water faucet as water starts to flow.

5. The heater is ready to be operated.

PURGING OF GAS LINE

Gas line purging is required with new piping or systems in which
air has entered.

 CAUTION

PURGING SHOULD BE PERFORMED BY PERSONS
EXPERIENCED IN THIS TYPE GAS SERVICE.  TO AVOID RISK
OF FIRE OR EXPLOSION, PURGE DISCHARGE MUST NOT
ENTER CONFINED AREAS OR SPACES WHERE IGNITION
CAN OCCUR.  THE AREA MUST BE WELL VENTILATED AND
ALL SOURCES OF IGNITION MUST BE INACTIVATED OR
REMOVED.

BEFORE PLACING THE WATER HEATER IN OPERATION,
CHECK FOR GAS LEAKAGE.  USE A SOAP AND WATER
SOLUTION OR OTHER MATERIAL ACCEPTABLE FOR THE
PURPOSE OF LOCATING GAS LEAKS.  DO NOT USE
MATCHES, CANDLES, FLAME OR OTHER SOURCES OF
IGNITION FOR THIS PURPOSE.

 CAUTION

BEFORE PROCEEDING WITH THE OPERATION OF THE UNIT,
MAKE SURE HEATER AND SYSTEM ARE FILLED WITH WATER
AND ALL AIR IS EXPELLED FROM HEATER AND PIPING.

THE MAIN MANUAL GAS SHUTOFF VALVE AND THE PILOT
ADJUSTING VALVE (WHEN APPLICABLE) MUST HAVE BEEN
CLOSED FOR AT LEAST FIVE (5) MINUTES.  THIS WAITING
PERIOD IS AN IMPORTANT SAFETY STEP. 

 ITS PURPOSE IS

TO PERMIT GAS THAT MIGHT HAVE ACCUMULATED IN THE
COMBUSTION CHAMBER TO CLEAR. 

 IF YOU DETECT GAS

AT THE END OF THIS PERIOD, DO NOT PROCEED WITH
LIGHTING.  RECOGNIZE THAT GAS ODOR, EVEN IF IT SEEMS
WEAK MAY INDICATE PRESENCE OF ACCUMULATED GAS
SOMEPLACE IN THE AREA WITH A RISK OF FIRE OR
EXPLOSION.  SEE THE FRONT PAGE FOR STEPS TO BE
TAKEN.

DO NOT USE THIS HEATER IF ANY PART HAS BEEN UNDER
WATER.  IMMEDIATELY CALL A QUALIFIED SERVICE
TECHNICIAN TO INSPECT THE HEATER AND TO REPLACE
ANY PART  OF THE CONTROL  SYSTEM AND ANY  GAS
CONTROL WHICH HAS BEEN UNDER WATER.

Light the unit in accordance with the instructions on the lighting
label attached to the boiler.  These instructions are repeated in
the following.

Summary of Contents for 160M

Page 1: ...structions are not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity o...

Page 2: ...0 3 4 527 E 5 1 2 140 5 1 2 140 5 1 2 140 5 1 2 140 F 10 254 10 254 10 254 10 254 G 11 13 16 300 11 13 16 300 11 13 16 300 11 13 16 300 H 6 152 7 178 7 178 7 178 J 26 11 16 678 26 11 16 678 26 11 16 6...

Page 3: ...io M3B 2R3 Canada TABLE OF CONTENTS ROUGH IN DIMENSIONS 2 FOREWORD 3 GENERAL SAFETY INFORMATION 3 Precautions 3 4 Grounding Instructions 4 Chemical Vapor Corrosion 4 Liquid Petroleum Models 4 High Alt...

Page 4: ...F THE BURNER ORIFICE IN ACCORDANCE WITH SECTION 8 1 2 OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 FOR CANADIAN INSTALLATIONS CONSULT CANADIAN INSTALLATION CODES AND CAN CGA B149 FAILURE TO REPLACE THE O...

Page 5: ...t remove the protector switch cover and push the reset button after the coil surface temperature cools to less than 2000 F 93 3 C FIGURE 2 DO NOT RESET THIS SWITCH WITHOUT PERFORMING THE SYSTEM CHECKS...

Page 6: ...lectrical requirements of the system Typically the thermostat should have motor full load and locked rotor current ratings which exceed the total amount of current required to drive the pump s control...

Page 7: ...s exactly when inserting this switch into a pipe tee This is necessary in order to assure positive action of the switch with water flow Once the minimum flow rate Table 5 through the heater is reached...

Page 8: ...ADJACENT TO THE HEATER OPEN CONTAINERS OF FLAMMABLE MATERIAL SHOULD NOT BE STORED OR USED IN THE SAME ROOM WITH THE HEATER For appliance installation in locations with elevations above 2 000 feet 600M...

Page 9: ...ted A special vent cap may be required FAILURE TO CORRECT BACK DRAFTS MAY CAUSE AIR CONTAMINATION AND UNSAFE CONDITIONS If the back draft cannot be corrected by the normal methods or if a suitable dra...

Page 10: ...ent relief valve operation This is not a warranty failure An expansion tank may be necessary in the cold water supply to alleviate this situation Contact the local plumbing authority WATER LINE CONNEC...

Page 11: ...TEMPERATURE ONLY FIGURE 7 DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY T...

Page 12: ...SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCALD VA...

Page 13: ...TTING SHOULD NOT EXCEED SAFE USE TEMPERATURE AT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 19 IF HIGHER PREHEAT TEMPERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTER OUTPUT ADD AN ANTI SCA...

Page 14: ...HEATER AND ITS MANUAL GAS SHUTOFF VALVE FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS OF 1 2 PSIG THE GAS SUPPLY LINE MUST BE CAPPED WHEN NO...

Page 15: ...connection All piping diagrams include an electrical wiring diagram to assist the installer in properly wiring of the additional components required to assure correct system operation Figures 11 and...

Page 16: ...16 ELECTRICAL WIRING DIAGRAMS FOR THE HW 120M 160M AND 200M WATER HEATERS I I D SYSTEM PROPANE FIGURE 12 NOTES...

Page 17: ...Y PERSONS EXPERIENCED IN THIS TYPE GAS SERVICE TO AVOID RISK OF FIRE OR EXPLOSION PURGE DISCHARGE MUST NOT ENTER CONFINED AREAS OR SPACES WHERE IGNITION CAN OCCUR THE AREA MUST BE WELL VENTILATED AND...

Page 18: ...SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATER AN...

Page 19: ...to OFF See page 18 2 Attach a pressure gauge or a manometer to the outlet pressure tap figure 14 and refer to table 3 for correct manifold pressure 3 Fire the heater by turning the gas valve control...

Page 20: ...arp metal objects to clean blocked orifices as they will damage the soft brass orifice Remove any soot or carbon deposits with a rag making sure to remove any lint left on burner by vacuuming again MA...

Page 21: ...ontrol is out of calibration replace control AUTOMATIC GAS SHUTOFF CONTROL The automatic gas shutoff control fig 1 is an automatic device which is wired in series with the gas valve and intermittent i...

Page 22: ...pressure regulator cannot be adjusted to correct pressure with sufficient gas pressure at the valve replace with new gas valve RELIEF VALVE At least twice a year the system relief valves should be ch...

Page 23: ...upper deliming tee Open drain cock and drain heater Install standpipe in lower deliming tee or in tee from which pressure relief valve has been removed 4 Close drain valve 5 Slowly pour 3 gallons of...

Page 24: ...burner shut remain on differential wide tank water temperature off With thermal Tank temperature control Replace balancer pump off defective delay of approx imately 2 minutes System wiring is incorre...

Page 25: ...y plugged into module Is green ground wire firmly attached to mounting screw and GND terminal on module Ensure ground strap is the closest metal to the igniter sensor rod electrode to prevent the spar...

Page 26: ...l on module Is pilot burner ignition cable in good condition not brittle burnt or cracked Ensure ground strap is the closest metal to the igniter sensor rod electrode to prevent the spark from shortin...

Page 27: ...d in good condition not broken or cracked Are the igniter sensor rod in good condition not worn corroded sooted or damaged Replace ignition module Correct the situation by consulting the installation...

Page 28: ...r charges for service removal repair or reinstallation of the water heater or any component part b Shipping delivery handling and administrative charges for forwarding the new heater or replacement pa...

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