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PROVIDED FOR PROPER COMBUSTION AND VENTILATION IN
ACCORDANCE WITH THE NATIONAL FUEL GAS CODE, ANSI
Z223.1 OR CAN/CSA-B149.1 AND .2 (LATEST EDITIONS) OR
APPLICABLE PROVISIONS OF THE LOCAL BUILDING CODES.
AN INSUFFICIENT SUPPLY OF AIR MAY RESULT IN A YELLOW,
LUMINOUS BURNER FLAME, CARBONING OR SOOTING OF THE
FINNED HEAT EXCHANGER, OR CREATE A RISK OF
ASPHYXIATION.  DO NOT OBSTRUCT THE FLOW OF
COMBUSTION AND VENTILATION AIR.

UNCONFINED SPACE

In buildings of conventional frame, brick or stone construction,
unconfined spaces may provide adequate air for combustion.

If the unconfined space is within a building of tight construction
(buildings using the following construction: weather stripping, heavy
insulation, caulking, vapor barrier, etc.), air for combustion,
ventilation, must be obtained from outdoors or spaces freely
communicating with the outdoors.  The installation instructions for
confined spaces in tightly constructed buildings must be followed
to ensure adequate air supply.

CONFINED SPACE

(a)  U. S. INSTALLATIONS
When drawing combustion and dilution air from inside a
conventionally constructed building to a confined space, such a
space shall be provided with two permanent openings, ONE
WITHIN 12 INCHES OF THE ENCLOSURE TOP AND ONE WITHIN
12 INCHES OF THE ENCLOSURE BOTTOM.  Each opening shall
have a free area of at least one square inch per 1000 Btuh of the
total input of all appliances in the enclosure, but not less than 100
square inches.

If the confined space is within a building of tight construction, air for
combustion, ventilation, and draft hood dilution must be obtained
from outdoors.  When directly communicating with the outdoors or
communicating with the outdoors through vertical ducts, two
permanent openings, located in the above manner, shall be
provided.  Each opening shall have a free area of not less than one
square inch per 4000 Btuh of the total input of all appliances in the
enclosure.  If horizontal ducts are used, each opening shall have a
free area of not less than one square inch per 2000 Btuh of the total
input of all appliances in the enclosure.

(b)  CANADIAN INSTALLATIONS
Ventilation of the space occupied by the boiler(s) shall be provided
by an opening for ventilation air at the highest practical point
communicating with outdoors.  The total cross- sectional area shall
be at least 10% of the area of the combustion air opening but in no
case shall the cross-sectional area be less than 10 square inches
(6500 mm

2

).

In addition to the above, there shall be permanent air supply
opening(s) having a cross-sectional area of not less than 1 square
inch per 7,000 BTUH (310 mm

2

/KW) up to and including 1,000,000

BTUH plus 1 square inch per 14,000 BTU in excess of 1,000,000
BTUH.  This opening(s) shall be located at, or ducted to, a point
neither more than 18" (46.0 cm) nor less than 6 inches (15.2 cm)
above the floor level.

Where power vented equipment is used in the same room as the
boiler, sufficient air openings must be supplied.  UNDERSIZED
OPENINGS MAY RESULT IN INSUFFICIENT AIR FOR
COMBUSTION.

Where an exhaust fan is installed in the same room with a boiler,

sufficient openings for air must be provided in the walls.
UNDERSIZED OPENINGS WILL CAUSE AIR TO BE DRAWN INTO
THE ROOM THROUGH THE CHIMNEY, CAUSING POOR
COMBUSTION.  SOOTING MAY RESULT WITH AN INCREASED
RISK OF ASPHYXIATION.

VENTING

!

This boiler is approved to be vented as a Category I, Category III
(horizontal venting), or a Direct Vent appliance.  The Horizontal and
Direct Venting options require a special vent kit.

TABLE 6:  DIRECT VENT KITS

  Horiz. or Horiz. Direct Vent Kit No.

Model Number

211090

G(W,B) 1000

211090-1

G(W,B) 1300

211090-1

G(W,B) 1500

211090-4

G(W,B) 1850

211090-2

G(W,B) 2100

211090-3

G(W,B) 2500

         Vertical Direct Vent Kit No.

Model Number

211089

G(W,B) 1000

211089-1

G(W,B) 1300

211089-1

G(W,B) 1500

211089-4

G(W,B) 1850

211089-2

G(W,B) 2100

211089-3

G(W,B) 2500

 CAUTION

WHEN VENTING THE GENESIS BOILER THROUGH AN
OVERSIZED CHIMNEY (INCLUDING MASONRY CHIMNEYS),
ADDITIONAL CARE MUST BE EXERCISED TO ASSURE PROPER
DRAFT.  FOR PROPER OPERATION, A MINIMUM DRAFT OF -0.02"
W.C. AND A MAXIMUM DRAFT OF -0.04" W.C. MUST BE MAINTAINED.
IN INSTANCES OF EXCESSIVE DRAFT, A BAROMETRIC DAMPER
MAY BE REQUIRED TO ASSIST IN MAINTAINING THE PROPER
DRAFT.  DRAFT SHOULD BE MEASURED 2 FEET (0.6 M) ABOVE
THE BOILER VENT COLLAR.

 

 WARNING

THE INSTRUCTIONS IN THIS SECTION ON VENTING THE BOILER
MUST BE FOLLOWED TO AVOID CHOKED COMBUSTION OR
RECIRCULATION OF FLUE GASES.  SUCH CONDITIONS CAUSE
SOOTING OR RISKS OF FIRE AND ASPHYXIATION.

CONNECTING BOILER TO A COMMON VENT

Do not connect the boiler to a common vent or chimney with solid
fuel burning equipment.  This practice is prohibited by most local
building codes as is the practice of venting gas fired equipment to
the duct work of ventilation systems.

Where a separate vent connection is not available and the vent
pipe from the boiler must be connected to a common vent with an
oil burning furnace, the vent pipe should enter the common vent or
chimney at a point ABOVE the flue pipe from the oil furnace.

UL/ULC listed double wall type B-1 gas vents, through 16" diameter,
can be installed in heated and unheated areas and can pass
through floors, ceilings, partitions, walls and roofs, provided the
required clearance is observed.

At the time of removal of an existing boiler, the following steps shall
be followed with each appliance remaining connected to the
common venting system.  Perform these steps while the other
appliances remaining connected to the common venting system
are not in operation.

Summary of Contents for 200 Series

Page 1: ...installation and or operation of this boiler Please pay particular attention to the important safety and operating instructions as well as the WARNINGS and CAUTIONS CONTENTS PAGE ROUGH INDIMENSIONS CA...

Page 2: ...Type of Gas Inches W C kPa Volts Hz Amperes GW GB 1000 thru 2500 NATURAL 3 5 0 87 120 60 30 GW GB 1000 thru 2500 PROPANE 10 2 49 120 60 30 All Models Maximum Supply Pressure 14 0 In W C 3 49 kPa Mini...

Page 3: ...2 27 7 33 3 38 8 44 4 50 55 5 61 1 66 7 72 2 GW 1000 990 000 290 1 LPH 9526 7620 6350 5443 4763 4234 3810 3462 3175 2930 GPH 2520 2016 1680 1440 1260 1120 1008 916 840 775 GW 1300 1 300 000 380 9 LPH...

Page 4: ...d by a rate of 4 for each 1 000 feet 300 m above sea level FOREWORD These designs comply with the latest edition of the American National Standards for Gas Fired Low Pressure Steam and Hot Water Boile...

Page 5: ...ignition trials the boiler will lock out Upon lockout manually push the ENTER RESET button on the display panel to restart the boiler WATER FLOW SWITCH The Water Flow Switch is installed at the boiler...

Page 6: ...SUCH THAT IT NATURALLY DRAINS ITSELF If any safety relief valve is replaced the replacement valve must comply with the latest version of the ASME Boiler and Pressure Vessel Code Section IV HEATING BO...

Page 7: ...waxes and process chemicals are typical compounds which are corrosive These materials are corrosive at very low concentration levels with little or no odor to reveal their presence Products of this s...

Page 8: ...1 square inch per 14 000 BTU in excess of 1 000 000 BTUH This opening s shall be located at or ducted to a point neither more than 18 46 0 cm nor less than 6 inches 15 2 cm above the floor level Where...

Page 9: ...he combustion process horizontal terminations must not be located over areas of pedestrian or vehicular traffic i e public walkways or over areas where condensate could create a nuisance or hazard Thi...

Page 10: ...ortion of the vent shall be supported to maintain clearances and to prevent physical damage or separation of joints TABLE 7 STANDARD VERTICAL VENTING CATEGORY I Extending venting over 70 feet 21 3 m m...

Page 11: ...special gas vent pipes listed for use with Category III gas burning heaters such as stainless steel Saf T Vent by Heat Fab Inc available from A O Smith WPC 5621 W 115th Street Alsip IL 60803 Phone 1 8...

Page 12: ...boiler to the vent terminal The horizontal portion of the vent shall be supported to maintain clearances and to prevent physical damage or separation of joints Figure 7 APPLIANCE CERTIFIED EXHAUSTVENT...

Page 13: ...800 433 2515 Pipe joints must be positively sealed TABLE 10 DIRECT VENT HORIZONTAL EXHAUST CONFIGURATIONS Figure 8 APPLIANCE CERTIFIED VENT MAXIMUM AIRINTAKE AIRINLET MAXIMUM MODEL CATEGORY EXHAUSTVEN...

Page 14: ...he Installed vent be airtight Please insure that all joints are sealed properly during installation DIRECTVENTVERTICALANDHORIZONTALVENTING For direct vent applications this boiler may be vented accord...

Page 15: ...minimum pressure drop for several circuits manifolds should be larger than system loops SYSTEM INSTALLATION GENERAL If the system is to be filled with water for testing or other purposes during cold w...

Page 16: ...g that is desired A single boiler installation might be controlled directly from space temperature thermostat s Multiple boiler installations are more effective when the boilers are sequenced in and o...

Page 17: ...ance loop must be installed see figures 11 and 13 HARD WATER CONDITIONS Where hard water conditions exist water softening or the threshold type of water treatment is recommended This will protect the...

Page 18: ...l tank IMPORTANT SAFETY FLOW SWITCH PROTECTS THE BOILER IN CASE OF WATER SERVICE INTERRUPTION OR CIRCULATOR FAILURE PIPE TO OPEN DRAIN X FACTORY INSTALLED ON UNIT SUPPLIED WITH UNIT FIELD INSTALLED IN...

Page 19: ...ED DANGER TEMPERATURE SETTING SHOULD NOT EXCEED SAFE USE TEMPERATUREAT FIXTURES SEE WATER TEMPERATURE CONTROL WARNING ON PAGE 23 IF HIGHER PREHEAT TEM PERATURES ARE NECESSARY TO OBTAIN ADEQUATE BOOSTE...

Page 20: ...92 2 841 2 577 2 372 2 197 2 109 1 962 1 757 1 611 1 464 1 347 Length of Pipe in Feet Metres Nominal Iron Pipe Size Cap 10 Ft 20 Ft 30 Ft 40 Ft 50 Ft 60 Ft 70 Ft 80 Ft 90 Ft 100 Ft 125 Ft 150 Ft 175 F...

Page 21: ...ted Rating Input Number of Model BTUH Burners Natural Holes Propane Holes GB GW 1000 990 000 10 0 111 4X 0 071 3X GB GW 1300 1 300 000 13 0 111 4X 0 071 3X GB GW 1500 1 500 000 15 0 111 4X 0 071 3X GB...

Page 22: ...th a 10 amp fuse located inside the control box Note Four extra 3 amp fuses and one 5 amp fuse are supplied with the boiler Recommended Replacement fuses 3 Amp Littlefuse automotive fuse PN 257003 5 A...

Page 23: ...ssure should read 10 W C IMPORTANT UNDER NO CIRCUMSTANCES SHALL THE GAS PRESSURE MEASUREDATTHE BURNER MANIFOLD EXCEED THAT STATED ON THE BOILER RATING PLATE OVERFIRING WILL RESULT IN DAMAGE TO THE BOI...

Page 24: ...5 MINUTES TO CLEAR OUTANYGAS THEN SMELLFORGAS INCLUDINGNEARTHEFLOOR IFYOU SMELLGAS 1 SET THE SYSTEM CONTROLLER TO THE LOWEST SETTING 2 TURN POWER SWITCH ON APPLIANCE TO OFF POSITION 3 REMOVEACCESS PAN...

Page 25: ...FIEDSERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACEANYPARTOFTHECONTROLSYSTEMANDANY GASCONTROLWHICHHASBEENUNDERWATER E DO NOT OPERATE APPLIANCE UNLESS UNIT IS FILLED WITH WATERAND WATER LINE...

Page 26: ...TER RESET enable the user to adjust set points differentials post circulate time reset the cycle count and reset the control system during lock out Changes made to programmable features are stored in...

Page 27: ...rature Set point Value Set Appliance Stage Switching Differential Value Select Appliance Post Circulate Time Check Appliance Cycle Count View Last Error Encountered by Control Control the water temper...

Page 28: ...n on the display screen when the OUTLET LED is illuminated The red wires control the ECO Emergency Cutoff which shuts down the unit if the water temperature exceeds 250 F 121 C and requires a manual r...

Page 29: ...see the section labeled Procedure for Setting Stage Differential Procedure for Setting Stage Differential Once the system control and set point temperature has been entered the switching differentials...

Page 30: ...set the cycle count to zero press the ADJUST push button Press the ENTER RESET push button to successfully reset the cycle count If the ENTER push button is not pressed the reset function will not be...

Page 31: ...excessive lifting of flame from burner ports see Figure 17 If the preceding burner characteristics are not evident check for accumulation of lint or other foreign material that restricts or blocks the...

Page 32: ...rviceman should follow this procedure when the boiler s intake and exhaust piping need cleaning 1 Turn off the electrical power and manual gas shut off Allow boiler parts to cool before disassembly 2...

Page 33: ...16 red fault LED indicators to help pinpoint the source of failures In addition the display will inform the user on which stage the failure occurred by illuminating a red Stage LED In cases where the...

Page 34: ...RD STAGE 3 013 HARD STAGE 4 014 HARD LWCO 020 HARD CIRCULATE FAULT FLOW SWITCH 030 SOFT INSUFFICIENT AIR AIR PRESSURE SWITCH STAGE 1 041 SOFT STAGE 2 042 SOFT STAGE 3 043 SOFT STAGE 4 044 SOFT BLOCKED...

Page 35: ...ties including any warranty of merchantability imposed on the sale of this boiler under state law are limited to one 1 year duration for the boiler or any of its parts Some states or provinces do not...

Page 36: ...36 REPLACEMENT PARTS 5621 W 115TH STREET ALSIP IL 60803 Phone 800 433 2545 Fax 800 433 2515 www hotwater com E Mail parts hotwater com...

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