510
Indoor / 510 Outdoor Service Manual
Ver. 1.00
20
CONFIDENTIAL
10-4. Gas valve assembly
Unit Part #
Included
in #102
AOS Part #
319143-046 (LP)
319143-368 (NA)
Checkpoint
C,H1
Function
Opens and closes the gas pathways of the water heater (main and solenoid
gas valves)
Modulates the gas flow from the gas inlet (proportional gas valve)
Failure events
1. Gas leak from the valves.
2. Unable to open/close (main and solenoid gas valves)
3. Unable to modulate the gas flow (proportional gas valve)
Effects on the water
heater if valves fails
1. Gas leak from the unit.
2. Excess carbon monoxide emissions. / No flames.
3. Lack of water temperature control.
Error codes when the
valves fails
111
121
510
701
Diagnostic
1. Visual inspection: connection/breakage of wires.
2. Listen for "clunk" sounds from the gas valves opening right after fan motor
initiates.
3. Check voltages and resistance of coils; proper range of values shown
below.
Color/Number of wires
Blue - Light blue (MV) 78 to 100V DC (during operation) / 0.9 to 1.3 k
Ω
Blue - Green (SV
1
)
78 to 100V DC (during operation) / 1.3 to 1.9 k
Ω
Blue - Orange (SV
2
)
78 to 100V DC (during operation) / 1.3 to 1.9 k
Ω
Blue - Red (SV
3
)
78 to 100V DC (during operation) / 0.9 to 1.7 k
Ω
White - Red
(Proportional valve)
1.0 to 15 VDC (during operation) / 20 to 40
Ω
Proportional Valve
P r o p o r t i o n a l v a l v e
M a i n g a s v a l v e
4 - 1 / 4 " ( 1 0 8 m m ) 7 / 8 " ( 2 2 .2 m m )
4
-
5
/
8
"
(
1
1
9
m
m
)
S o l e n oi d v a l v e
G a s
v a l v e
3
-
5
/
8
"
(
9
1
.
5
m
m
)
1
-
3
/
8
"
(
3
4
m
m
)
2 -5 / 8" ( 67 m m )
319143-046 (for LP model) and 319143-368 (for NA
model) is an assembly of the gas manifold with gas valve
assembly. For safety reasons, these assemblies should be
installed in the unit as a whole set. The diagram below
shows the gas valve assembly.
