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9

SOURCE WATER TEMPERATURE

ENTERING SOURCE WATER TEMPERATURE

The entering source water temperature range of operation for 
the unit is 40° - 100°F (4.4°C to 38°C). The source temperature 
drop (Delta T - ΔT) through the evaporator (heat exchanger) 
will be approximately 8°F to 12°F (-13°C to -12°C).

If the source water temperature is outside this operating 
range  the HPWH unit’s Limit Thermostat will discontinue 
heating operation until the entering source water temperature 
returns to this operating range. 

LOCATING THE WATER HEATER

INDOOR/OUTDOOR  INSTALLATION                                                          
(Milder Climates)

Carefully choose a location for the HPWH unit. Placement is a very 
important consideration for optimal performance and safety.

Locate the HPWH near a floor drain. The unit should be 
located in an area where leakage from the HPWH unit or the 
storage tank it is connected to will not result in damage to the 
area adjacent to the water heater or to lower floors of the 
structure. See Unit Placement on page 15.

FREEZING TEMPERATURES

The HPWH unit must not be installed in space where freezing 
temperature will occur, without a low ambient air kit. Exposure 
to freezing ambient temperatures below 32°F (0° C) may result 
in severe damage to internal components. Damage caused by 
exposure to freezing temperatures is not covered under the 
limited warranty.

COASTAL REGIONS

When the HPWH will be installed within 5 miles of a seacoast 
the optional Corrosive Duty Package is recommended. The 
corrosive duty package includes a stainless steel cabinet, 
(Ecoating is standard on the evaporator). Damage caused to 
units not equipped with the corrosive duty package in coastal 
regions is not covered under the limited warranty.

HEAT SOURCE

The HPWH unit should be located where there is adequate 
source water from which to extract waste heat and where the 
source water cooling benefi t can be utilized when possible.

INSTALLATION REQUIREMENTS

Read all installation requirements in this manual before 
installation begins.

The installation must conform to these instructions and all 
local and national code authority having jurisdiction.

Costs to diagnose, perform service and repair damage caused 
by installation errors are not covered under the limited warranty.

Costs to correct installation errors are not covered under the   
limited warranty.

WATER TEMPERATURE

MAXIMUM SYSTEM TEMPERATURE

The HPWH units covered in this manual are capable of maintaining 
a maximum system/storage tank temperature of 150°F (66°C). 
Some commercial water heating applications may require 
higher temperatures. Install a booster water heater downstream 
from the storage tank for temperatures above 150°F (66°C). 
See Figure 8 on page 17.

INLET & OUTLET WATER TEMPERATURE

The inlet (entering) water temperature operating range for 
the HPWH is 40°F to 140°F (4.4°C to 60°C). The water temperature 
rise (Delta T - ΔT) through the condenser (heat exchanger) will 
be approximately 8°F to 12°F (4°C to 7°C).

Outlet water temperatures up to 152°F (67°C) are possible 
during normal operation. Exposure to water temperatures 
this high can cause serious bodily injury or death. See Mixing 
Valves and Table 5 on pages 12 & 13.

Service & Installation Notes:

If the inlet (entering) water temperature is outside the operating 
temperature range for extended periods the control 
system may lock out on high or low refrigerant pressure 
switch events/trips.

When the control system locks out on a refrigerant pressure 
switch event the compressor will stop running, the blower and 
circulation pump (on models equipped with factory installed 
pump) will continue to operate. This is a hard lock out condition. 
The control system is manually reset by cycling power to the 
HPWH off  and then on again.

The tank thermostat must not be set any higher than 

150°F 

(66°C) to prevent control system lock outs.

Ground water temperatures can fall below 50°F (10°C) 
for extended periods during winter months in many regions. 
For this reason the cold water supply lines and should not 
be connected directly to the HPWH inlet or T fi tted into the 
inlet (return) water piping. The cold water supply lines should 
be  connected  directly  to  the  storage  tank  only.  See  the  Piping                 
Diagrams on page 28 in this manual for more information.

Summary of Contents for AHPM-270

Page 1: ...ion Manual Series 100 Models AHPM 270 AHPM 540 AHPM 810 AHPM 1080 AHPM 1350 AHPM 1620 AHPM 1890 AHPM 2160 Modular Water Source Commercial Heat Pump Water Heating Systems Certified UL 1995 2015 CSA C22...

Page 2: ......

Page 3: ...O MEMBER UNITS 22 MASTER CONTROL UNIT SUPPORT CALL SEQUENCE OF OPERATIONS 22 MEMBER SCREENS 23 SAFE INSTALLATION USE AND SERVICE 1 GENERAL SAFETY INFORMATION 2 PRECAUTIONS 2 GROUNDING INSTRUCTIONS 2 I...

Page 4: ...DDRESS CONFIGURATION 23 SINGLE UNIT HEAT BANK SCREEN 23 MEMBER SCREEN TERMINOLOGY 24 HOME SCREEN 24 ALARM SCREEN 24 CONFIGURATION SCREEN 24 STOP SCREEN 24 IP CONFIGURATION 24 MAINTENANCE AND SERVICE 2...

Page 5: ...hers who install use or service this heat pump water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoi...

Page 6: ...External fire 2 Damage 3 Running without water GROUNDING INSTRUCTIONS This heat pump water heater must be grounded in accordance with the National Electrical Code and or local codes These must be foll...

Page 7: ...AGE Thismanualcontainsinstructionsfortheinstallation operation and maintenance of the heat pump water heater HPWH It also contains warnings throughout the manual that you must read and be aware of All...

Page 8: ...ustomer provided Water Pump circulates water through the condenser Refrigerant leaving the condenser is a medium temperature high pressure liquid It flows through the Liquid Line to the Thermostatic E...

Page 9: ...Circuit Heated Water Inlet Condenser Heat Exchanger Heated Water Outlet Figure 1 FEATURES COMPONENTS PRODUCT ILLUSTRATION Component Source Water Circuit Source Water Inlet Evaporator Heat Exchanger S...

Page 10: ...6 Thermostatic Expansion Valve TXV Condenser Paddle Wheel Flow Sensor Accumulator Receiver...

Page 11: ...7 WATER TO WATER CYCLE...

Page 12: ...H AHPM 270 50 50 277 100 210 000 2 34 36 68 1 150 1 300 AHPM 540 100 100 554 200 414 450 2 64 36 68 2 300 2 600 AHPM 810 150 150 831 300 632 500 2 99 36 68 3 450 3 900 AHPM 1080 200 200 1 108 400 843...

Page 13: ...st conform to these instructions and all local and national code authority having jurisdiction Costs to diagnose perform service and repair damage caused by installation errors are not covered under t...

Page 14: ...0 or the Canadian Electrical Code CSA C22 1 Voltage applied to the HPWH should not vary more than 5 to 10 of the voltage requirement listed on the HPWH rating label for satisfactory operation TABLE 2...

Page 15: ...e heat pump water heaters are two wire circuits Three phase heaters are three wire circuits In addition to the foregoing a grounded conductor is required Not more than three conductors in raceway cabl...

Page 16: ...ion to using the lowest possible temperature setting that satisfies the demand of the application a Mixing Valve should be installed upstream from the building fixtures or at the hot water taps to fur...

Page 17: ...sistance in sizing of a temperature and pressure relief valve Follow the storage tank manufacturer s instructions regarding the proper installation of these products TANK SELECTION The HPWH unit is no...

Page 18: ...omponents are not moisture tolerant Note The limited warranty does not cover damage to the unit or controls due to negligence during storage The pictures may appear different than your actual unit all...

Page 19: ...g channels on the bottom of the unit See Table 1 on page 8 for unit dimensions and weights Note A qualified engineer should design and size the structural components of the mounting frame Structural c...

Page 20: ...ntrolled by a field supplied thermostat installed in the building recirculation return line near the storage tank or back up heater The thermostat should stop pump operation the moment the recirculati...

Page 21: ...line on the HPWH to help prevent scale build up in the heat exchanger Service costs to clear blockages from the HPWH unit s heat exchanger due to debris are not covered under the limited warranty ELEC...

Page 22: ...ey on the Touchscreen Monitor the refrigerant pressure hot water in and out temperatures and cold water in and out temperatures Itmaybehelpfultorecordtheoperatingdatainitiallyevery10 to15minutesjustto...

Page 23: ...ince they will always start and run in the proper direction Three phase compressors will rotate in either direction depending upon phasing of the power to L1 L2 and L3 Since there is a 50 50 chance of...

Page 24: ...inimum of water piping between the HPWH and the water system or tank Throttling should be done in small increments no more than 1 8 turn of the valve handle at a time The HPWH must be allowed to run f...

Page 25: ...TER PANEL ALARM SCREEN MASTER PANEL CONFIGURATION SCREEN MASTER SCREEN TERMINOLOGY HOME SCREEN LP Low Pressure indicates the suction line pressure on the low side of the system HP High Pressure indica...

Page 26: ...pDiff Temperature Difference sets the difference below the setpoint where the master will give a call for members to run SAVE button Saves the Tank Diff Set and System Timer parameters Master IP Addre...

Page 27: ...ME SCREEN OPERATING AS A SINGLE UNIT IN DEFROST SINGLE UNIT HOME SCREEN DISPLAYING ALARM SINGLE UNIT ALARM SCREEN SINGLE UNIT PIPE CONFIGURATION SCREEN SINGLE UNIT TANK CONFIGURATION SCREEN SINGLE UNI...

Page 28: ...n short cycling OUTLET FLOW indicates if the unit has alarmed out on condenser water flow Evap Flow indicates if the evaporator has flow M PROTECTION indicates if the unit has alarmed out on motor pro...

Page 29: ...l from the insulation using a vacuum device with a HEPA filter 99 97 efficient at 0 3 micron particles Be careful not to tear the insulation during the cleaning procedure 4 Apply the microbial cleanin...

Page 30: ...ould be 8 F to 12 F 4 4 C to 6 7 C BRAZE PLATE CLEANING INSTRUCTIONS In some applications the heat exchanger may be subjected to severe fluid conditions including high temperature hard water condition...

Page 31: ...d Shut off valves are partially closed Thermostat setting should not exceed 160 F Keep heat pump off until room temperature is back in operating range Low water ow corrections Replace unit pump Reduc...

Page 32: ...K ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER THERMAL...

Page 33: ...TION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO HP WATER HEATER THERMOWELL THERMAL STORAGE...

Page 34: ...GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER HP WATER HEATER MASTER CONTROL PANEL RECOMMENDED FOR MU...

Page 35: ...HECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING HP WATER HEATER THERMOWELL THERMAL STORAGE COLD WATER SUPPLY...

Page 36: ...SINGLE HEATER MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOURCE WATE...

Page 37: ...HEATER REVERSE RETURN MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOUR...

Page 38: ...en the heat pump water heater is installed in accordance with local plumbing and building codes ordinances and regulations the warrantor s printed instructions provided with it and good industry pract...

Page 39: ...35 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 1 833 447 3201 www hotwater com...

Page 40: ...36 Service Log Issue Description Date Servicer...

Page 41: ...Service Log Issue Description Date Servicer 37...

Page 42: ...Notes 38...

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