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16

WATER CONNECTIONS

Water piping must be installed in accordance with the instructions 
in this manual and all local plumbing codes having jurisdiction. 
See Figure 7 and Figure 8 and the Piping Diagrams on page 28 as 
a reference for these instructions.

INSTALLATION INSTRUCTIONS

1. 

This HPWH unit is not designed to supply hot water directly 
to hot water fi xtures. The HPWH unit must be installed with a 
separate storage tank as shown in the water piping diagrams 
in this instruction manual.

2.  Water lines installed between the storage tank and the 

HPWH unit MUST NOT be less than the water pipe 
connection sizes on the unit. See Table 4 on page 12.

3.  The HPWH should be plumbed directly to the storage 

tank.

4.  The cold water supply must be connected directly to the 

storage tank at a low connection port on the storage tank 
on single tank and two tank preheat piping confi gurations 
for optimal effi

  ciency. See Figure 7 and Figure 8..

5.  The cold water supply MUST NOT be connected the inlet 

(entering/return) water line to the HPWH unit.

6.  The outlet (supply) water from the HPWH unit should 

connect to a middle or lower port on the storage tank.

7. 

The inlet (return) water from the HPWH unit should connect 
to a port on the storage tank lower than the outlet.

8.  A heat trap should be installed between the storage tank 

and the backup water heater on two tank preheat systems. 
See Piping Diagram on page 28.

9.  A T&P valve must be installed in the designated opening 

on the storage tank per the tank manufacturer’s requirements. 
See Temperature - Pressure Relief Valve on page 13.

10.  For optimal performance minimize the equivalent length 

of water piping between the HPWH and storage tank.

11. Building hot water recirculation loop should be 

connected to the inlet of the backup water heater on 
two tank preheat confi gurations or to the storage tank on 
single tank confi gurations. The recirculating pump MUST 
BE controlled by a fi eld supplied thermostat installed in 
the building recirculation return line near the storage 
tank or back up heater. The thermostat should stop pump 
operation the moment the recirculation line is hot.

12.  Use swing-type check valves (not spring-loaded types) on 

the water outlet lines of all HPWH units plumbed in parallel 
to prevent hot water short-circuiting.

13.  Water lines shared by parallel HPWH units must be large 

enough to handle combined water fl ows. Flow rates 
through the heat pumps and tank(s) must be balanced. 
See Table 1 on page 8 for HPWH unit fl ow rates.

14.  All components in the hot water supply system must be 

adequately sized to meet peak water fl ow requirement

15.  When the HPWH unit is installed above the storage tank 

install a Tee fi tting at a high point in the outlet water line 
leaving the unit. Install a purge valve, or if required by 
local code, a T&P valve (temperature and pressure relief ) 
in a branch of the Tee fi tting that can be used to purge 
air from the HPWH unit during start up. See Figure 7 and 
Figure 8.

16.  DO NOT install a (T&P) relief valve in the outlet line of the 

HPWH unit unless required by local code.

17.  Dielectric unions should be installed at the inlet and outlet 

water lines to the HPWH unit.

18.  All HPWH water piping must be insulated.

SINGLE TANK CONFIGURATION 

The HPWH must be plumbed to storage tank. The maximum 
stored water temperature the HPWH unit can produce in the 
storage tank is 150°F (66°C). Figure 7 shows a typical storage 
tank piping configuration. Tank ports must be large enough 
to handle the peak water fl ow rates through the water heating 
system. See Piping Diagrams on page 28 for detailed piping 
diagrams.

MULTIPLE TANK PRE HEAT CONFIGURATION

When water temperatures above 150°F (66°C) are required the 
HPWH and storage tank are piped in series (upstream) with a 
backup water heater. See Water Temperature on page 9. The 
backup water heater will raise the temperature of the 
preheated water to the fi nal system temperature required. 
Figure 8 shows a typical preheat piping confi guration.

FIGURE 7

Summary of Contents for AHPM-270

Page 1: ...ion Manual Series 100 Models AHPM 270 AHPM 540 AHPM 810 AHPM 1080 AHPM 1350 AHPM 1620 AHPM 1890 AHPM 2160 Modular Water Source Commercial Heat Pump Water Heating Systems Certified UL 1995 2015 CSA C22...

Page 2: ......

Page 3: ...O MEMBER UNITS 22 MASTER CONTROL UNIT SUPPORT CALL SEQUENCE OF OPERATIONS 22 MEMBER SCREENS 23 SAFE INSTALLATION USE AND SERVICE 1 GENERAL SAFETY INFORMATION 2 PRECAUTIONS 2 GROUNDING INSTRUCTIONS 2 I...

Page 4: ...DDRESS CONFIGURATION 23 SINGLE UNIT HEAT BANK SCREEN 23 MEMBER SCREEN TERMINOLOGY 24 HOME SCREEN 24 ALARM SCREEN 24 CONFIGURATION SCREEN 24 STOP SCREEN 24 IP CONFIGURATION 24 MAINTENANCE AND SERVICE 2...

Page 5: ...hers who install use or service this heat pump water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoi...

Page 6: ...External fire 2 Damage 3 Running without water GROUNDING INSTRUCTIONS This heat pump water heater must be grounded in accordance with the National Electrical Code and or local codes These must be foll...

Page 7: ...AGE Thismanualcontainsinstructionsfortheinstallation operation and maintenance of the heat pump water heater HPWH It also contains warnings throughout the manual that you must read and be aware of All...

Page 8: ...ustomer provided Water Pump circulates water through the condenser Refrigerant leaving the condenser is a medium temperature high pressure liquid It flows through the Liquid Line to the Thermostatic E...

Page 9: ...Circuit Heated Water Inlet Condenser Heat Exchanger Heated Water Outlet Figure 1 FEATURES COMPONENTS PRODUCT ILLUSTRATION Component Source Water Circuit Source Water Inlet Evaporator Heat Exchanger S...

Page 10: ...6 Thermostatic Expansion Valve TXV Condenser Paddle Wheel Flow Sensor Accumulator Receiver...

Page 11: ...7 WATER TO WATER CYCLE...

Page 12: ...H AHPM 270 50 50 277 100 210 000 2 34 36 68 1 150 1 300 AHPM 540 100 100 554 200 414 450 2 64 36 68 2 300 2 600 AHPM 810 150 150 831 300 632 500 2 99 36 68 3 450 3 900 AHPM 1080 200 200 1 108 400 843...

Page 13: ...st conform to these instructions and all local and national code authority having jurisdiction Costs to diagnose perform service and repair damage caused by installation errors are not covered under t...

Page 14: ...0 or the Canadian Electrical Code CSA C22 1 Voltage applied to the HPWH should not vary more than 5 to 10 of the voltage requirement listed on the HPWH rating label for satisfactory operation TABLE 2...

Page 15: ...e heat pump water heaters are two wire circuits Three phase heaters are three wire circuits In addition to the foregoing a grounded conductor is required Not more than three conductors in raceway cabl...

Page 16: ...ion to using the lowest possible temperature setting that satisfies the demand of the application a Mixing Valve should be installed upstream from the building fixtures or at the hot water taps to fur...

Page 17: ...sistance in sizing of a temperature and pressure relief valve Follow the storage tank manufacturer s instructions regarding the proper installation of these products TANK SELECTION The HPWH unit is no...

Page 18: ...omponents are not moisture tolerant Note The limited warranty does not cover damage to the unit or controls due to negligence during storage The pictures may appear different than your actual unit all...

Page 19: ...g channels on the bottom of the unit See Table 1 on page 8 for unit dimensions and weights Note A qualified engineer should design and size the structural components of the mounting frame Structural c...

Page 20: ...ntrolled by a field supplied thermostat installed in the building recirculation return line near the storage tank or back up heater The thermostat should stop pump operation the moment the recirculati...

Page 21: ...line on the HPWH to help prevent scale build up in the heat exchanger Service costs to clear blockages from the HPWH unit s heat exchanger due to debris are not covered under the limited warranty ELEC...

Page 22: ...ey on the Touchscreen Monitor the refrigerant pressure hot water in and out temperatures and cold water in and out temperatures Itmaybehelpfultorecordtheoperatingdatainitiallyevery10 to15minutesjustto...

Page 23: ...ince they will always start and run in the proper direction Three phase compressors will rotate in either direction depending upon phasing of the power to L1 L2 and L3 Since there is a 50 50 chance of...

Page 24: ...inimum of water piping between the HPWH and the water system or tank Throttling should be done in small increments no more than 1 8 turn of the valve handle at a time The HPWH must be allowed to run f...

Page 25: ...TER PANEL ALARM SCREEN MASTER PANEL CONFIGURATION SCREEN MASTER SCREEN TERMINOLOGY HOME SCREEN LP Low Pressure indicates the suction line pressure on the low side of the system HP High Pressure indica...

Page 26: ...pDiff Temperature Difference sets the difference below the setpoint where the master will give a call for members to run SAVE button Saves the Tank Diff Set and System Timer parameters Master IP Addre...

Page 27: ...ME SCREEN OPERATING AS A SINGLE UNIT IN DEFROST SINGLE UNIT HOME SCREEN DISPLAYING ALARM SINGLE UNIT ALARM SCREEN SINGLE UNIT PIPE CONFIGURATION SCREEN SINGLE UNIT TANK CONFIGURATION SCREEN SINGLE UNI...

Page 28: ...n short cycling OUTLET FLOW indicates if the unit has alarmed out on condenser water flow Evap Flow indicates if the evaporator has flow M PROTECTION indicates if the unit has alarmed out on motor pro...

Page 29: ...l from the insulation using a vacuum device with a HEPA filter 99 97 efficient at 0 3 micron particles Be careful not to tear the insulation during the cleaning procedure 4 Apply the microbial cleanin...

Page 30: ...ould be 8 F to 12 F 4 4 C to 6 7 C BRAZE PLATE CLEANING INSTRUCTIONS In some applications the heat exchanger may be subjected to severe fluid conditions including high temperature hard water condition...

Page 31: ...d Shut off valves are partially closed Thermostat setting should not exceed 160 F Keep heat pump off until room temperature is back in operating range Low water ow corrections Replace unit pump Reduc...

Page 32: ...K ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER THERMAL...

Page 33: ...TION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO HP WATER HEATER THERMOWELL THERMAL STORAGE...

Page 34: ...GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER HP WATER HEATER MASTER CONTROL PANEL RECOMMENDED FOR MU...

Page 35: ...HECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING HP WATER HEATER THERMOWELL THERMAL STORAGE COLD WATER SUPPLY...

Page 36: ...SINGLE HEATER MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOURCE WATE...

Page 37: ...HEATER REVERSE RETURN MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOUR...

Page 38: ...en the heat pump water heater is installed in accordance with local plumbing and building codes ordinances and regulations the warrantor s printed instructions provided with it and good industry pract...

Page 39: ...35 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 1 833 447 3201 www hotwater com...

Page 40: ...36 Service Log Issue Description Date Servicer...

Page 41: ...Service Log Issue Description Date Servicer 37...

Page 42: ...Notes 38...

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