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18

15.  Ensure the power supply wiring meets the MCA (Minimum 

Circuit Ampacity) requirements shown in this manual and 
on the HPWH data label.

16.  Ensure the HPWH is properly grounded according to the 

instructions in this manual and local code requirements.

17.   Ensure the power supply connections to the HPWH are 

connected properly and securely tightened.

18.  Ensure all electrical connections in the HPWH control 

panel are securely tightened.

19.   When the factory supplied Temperature sensor is used:

• 

Insure the sensor is installed properly.

• 

Ensure the Temperature Sensor has been installed 
in a designated temperature control opening in the 
mid/lower portion of the storage tank.

• 

Ensure the supplied Temperature Sensor is coated 
with a suitable heat transfer compound (paste).

PRE-STARTUP CHECKLIST

1.  Before applying power, check all electrical connections. 

Tighten if necessary.

2.  Verify electrical installation. Power requirements and 

branch circuit disconnecting means match equipment 
nameplate specifi cations.

3.  Make sure the hydronic system is fl ushed and purged of 

air. Remove and clean any strainers or fi lters if necessary.

4.  Make sure the sensor for the temperature control is 

mounted to either the water tank or strapped to a water 
line for proper temperature control.

5.  Remove the shipping blocks from under the compressor. 

Loosen the nuts on the spring mounting studs and pry up 
one side of the compressor at a time and remove. Leave 
the nuts loose on the spring mounting studs.

6.  Power up, (if fi eld supplied), external circulator pump and 

verify water fl ow through the heat pump’s heat exchanger.

7.  Turn on power to the heat pump. Confi rm power with an 

electrical meter. Check for proper control power, should 
be between 120 to 125 volts.

Note: The power should be on for 6 hours so the compressor 
crankcase heater has time to warm up the base of the 
compressor.

8.  Start the heat pump by pressing the Start key on the 

Touchscreen. Monitor the refrigerant pressure, hot 
water in and out temperatures, and cold water in and 
out temperatures.

It may be helpful to record the operating data initially every 10 

to 15 minutes just to see how the heat pump is performing.

3 PHASE

 STARTUP PROCEDURES

• 

Make sure the disconnect is off  and confi rm there is no 
power on the distribution block on the electrical panel.

• 

Pull Compressor fuses.

• 

Turn power on. Check and make sure the power at the 
distribution block is the same as the power requirements 
on the data sticker that is on the electrical panel.

• 

Make sure the compressor is going in the correct direction. 

• 

If it is going the wrong direction, then you need to switch 
the phases. You will need to switch two of the legs that 
you supplied to the distribution block. Make sure to turn 
the power off  before switching the phase. Confi rm there 
is no power with an electrical meter then make the switch. 
Confi rm the rotation is correct.

• 

The factory temp setting is 125°F. If you would like to 
change the temperature, then now is the time. (It can be 
done later as well, NEVER SET HIGHER THAN 160°F).

• 

Turn power off .

• 

Double check to make sure all the air is out of the water 
line so the heat pump doesn’t get air bound.

• 

Pump Test – With the compressor fuses pulled Turn the 
power back on. See figure #1. Press the orange by-pass 
button on the pump relay to operate the water pump. 
You should be able to hear the water flowing through 
the system. and see a fl ow rate on the HMI/ Love control 
(PLC or Basic Controls) If not, there is a good chance the 
system is air bound and the air needs to be removed 
before starting the compressor. Turn power back off  after 
test.

• 

Turn power back on and the heat pump will start within 5 
minutes if there is a call for heating.

• 

Once the compressor starts, make sure to record the 
amperage and that is doesn’t exceed the amperage on 
the data sticker.

• 

Measure the temperature on the water in and water out 
lines. After the unit has been running for 15 minutes, 
there should be a temp rise of 5°F or more.

• 

Confirm the Flow rate on the water side is correct 
(see manual for fl ow rates)

FIGURE #1

Summary of Contents for AHPM-270

Page 1: ...ion Manual Series 100 Models AHPM 270 AHPM 540 AHPM 810 AHPM 1080 AHPM 1350 AHPM 1620 AHPM 1890 AHPM 2160 Modular Water Source Commercial Heat Pump Water Heating Systems Certified UL 1995 2015 CSA C22...

Page 2: ......

Page 3: ...O MEMBER UNITS 22 MASTER CONTROL UNIT SUPPORT CALL SEQUENCE OF OPERATIONS 22 MEMBER SCREENS 23 SAFE INSTALLATION USE AND SERVICE 1 GENERAL SAFETY INFORMATION 2 PRECAUTIONS 2 GROUNDING INSTRUCTIONS 2 I...

Page 4: ...DDRESS CONFIGURATION 23 SINGLE UNIT HEAT BANK SCREEN 23 MEMBER SCREEN TERMINOLOGY 24 HOME SCREEN 24 ALARM SCREEN 24 CONFIGURATION SCREEN 24 STOP SCREEN 24 IP CONFIGURATION 24 MAINTENANCE AND SERVICE 2...

Page 5: ...hers who install use or service this heat pump water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoi...

Page 6: ...External fire 2 Damage 3 Running without water GROUNDING INSTRUCTIONS This heat pump water heater must be grounded in accordance with the National Electrical Code and or local codes These must be foll...

Page 7: ...AGE Thismanualcontainsinstructionsfortheinstallation operation and maintenance of the heat pump water heater HPWH It also contains warnings throughout the manual that you must read and be aware of All...

Page 8: ...ustomer provided Water Pump circulates water through the condenser Refrigerant leaving the condenser is a medium temperature high pressure liquid It flows through the Liquid Line to the Thermostatic E...

Page 9: ...Circuit Heated Water Inlet Condenser Heat Exchanger Heated Water Outlet Figure 1 FEATURES COMPONENTS PRODUCT ILLUSTRATION Component Source Water Circuit Source Water Inlet Evaporator Heat Exchanger S...

Page 10: ...6 Thermostatic Expansion Valve TXV Condenser Paddle Wheel Flow Sensor Accumulator Receiver...

Page 11: ...7 WATER TO WATER CYCLE...

Page 12: ...H AHPM 270 50 50 277 100 210 000 2 34 36 68 1 150 1 300 AHPM 540 100 100 554 200 414 450 2 64 36 68 2 300 2 600 AHPM 810 150 150 831 300 632 500 2 99 36 68 3 450 3 900 AHPM 1080 200 200 1 108 400 843...

Page 13: ...st conform to these instructions and all local and national code authority having jurisdiction Costs to diagnose perform service and repair damage caused by installation errors are not covered under t...

Page 14: ...0 or the Canadian Electrical Code CSA C22 1 Voltage applied to the HPWH should not vary more than 5 to 10 of the voltage requirement listed on the HPWH rating label for satisfactory operation TABLE 2...

Page 15: ...e heat pump water heaters are two wire circuits Three phase heaters are three wire circuits In addition to the foregoing a grounded conductor is required Not more than three conductors in raceway cabl...

Page 16: ...ion to using the lowest possible temperature setting that satisfies the demand of the application a Mixing Valve should be installed upstream from the building fixtures or at the hot water taps to fur...

Page 17: ...sistance in sizing of a temperature and pressure relief valve Follow the storage tank manufacturer s instructions regarding the proper installation of these products TANK SELECTION The HPWH unit is no...

Page 18: ...omponents are not moisture tolerant Note The limited warranty does not cover damage to the unit or controls due to negligence during storage The pictures may appear different than your actual unit all...

Page 19: ...g channels on the bottom of the unit See Table 1 on page 8 for unit dimensions and weights Note A qualified engineer should design and size the structural components of the mounting frame Structural c...

Page 20: ...ntrolled by a field supplied thermostat installed in the building recirculation return line near the storage tank or back up heater The thermostat should stop pump operation the moment the recirculati...

Page 21: ...line on the HPWH to help prevent scale build up in the heat exchanger Service costs to clear blockages from the HPWH unit s heat exchanger due to debris are not covered under the limited warranty ELEC...

Page 22: ...ey on the Touchscreen Monitor the refrigerant pressure hot water in and out temperatures and cold water in and out temperatures Itmaybehelpfultorecordtheoperatingdatainitiallyevery10 to15minutesjustto...

Page 23: ...ince they will always start and run in the proper direction Three phase compressors will rotate in either direction depending upon phasing of the power to L1 L2 and L3 Since there is a 50 50 chance of...

Page 24: ...inimum of water piping between the HPWH and the water system or tank Throttling should be done in small increments no more than 1 8 turn of the valve handle at a time The HPWH must be allowed to run f...

Page 25: ...TER PANEL ALARM SCREEN MASTER PANEL CONFIGURATION SCREEN MASTER SCREEN TERMINOLOGY HOME SCREEN LP Low Pressure indicates the suction line pressure on the low side of the system HP High Pressure indica...

Page 26: ...pDiff Temperature Difference sets the difference below the setpoint where the master will give a call for members to run SAVE button Saves the Tank Diff Set and System Timer parameters Master IP Addre...

Page 27: ...ME SCREEN OPERATING AS A SINGLE UNIT IN DEFROST SINGLE UNIT HOME SCREEN DISPLAYING ALARM SINGLE UNIT ALARM SCREEN SINGLE UNIT PIPE CONFIGURATION SCREEN SINGLE UNIT TANK CONFIGURATION SCREEN SINGLE UNI...

Page 28: ...n short cycling OUTLET FLOW indicates if the unit has alarmed out on condenser water flow Evap Flow indicates if the evaporator has flow M PROTECTION indicates if the unit has alarmed out on motor pro...

Page 29: ...l from the insulation using a vacuum device with a HEPA filter 99 97 efficient at 0 3 micron particles Be careful not to tear the insulation during the cleaning procedure 4 Apply the microbial cleanin...

Page 30: ...ould be 8 F to 12 F 4 4 C to 6 7 C BRAZE PLATE CLEANING INSTRUCTIONS In some applications the heat exchanger may be subjected to severe fluid conditions including high temperature hard water condition...

Page 31: ...d Shut off valves are partially closed Thermostat setting should not exceed 160 F Keep heat pump off until room temperature is back in operating range Low water ow corrections Replace unit pump Reduc...

Page 32: ...K ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER THERMAL...

Page 33: ...TION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO HP WATER HEATER THERMOWELL THERMAL STORAGE...

Page 34: ...GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER HP WATER HEATER MASTER CONTROL PANEL RECOMMENDED FOR MU...

Page 35: ...HECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING HP WATER HEATER THERMOWELL THERMAL STORAGE COLD WATER SUPPLY...

Page 36: ...SINGLE HEATER MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOURCE WATE...

Page 37: ...HEATER REVERSE RETURN MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOUR...

Page 38: ...en the heat pump water heater is installed in accordance with local plumbing and building codes ordinances and regulations the warrantor s printed instructions provided with it and good industry pract...

Page 39: ...35 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 1 833 447 3201 www hotwater com...

Page 40: ...36 Service Log Issue Description Date Servicer...

Page 41: ...Service Log Issue Description Date Servicer 37...

Page 42: ...Notes 38...

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