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4.   In order to expedite your request, please have full model 
and serial number available for the technician.

5.   Carefully consider your intended placement and location 
for the HPWH. See Locating The Water Heater on page 9.

6.    Installation  and  service  of  this  HPWH  requires  ability                
equivalent to that of a licensed tradesman or Qualifi ed Agency 
in the fi eld involved. See Qualifi cations on page 3.

7.   For installation in California the HPWH unit must be braced 
or anchored to avoid falling or moving during an earthquake. 
Instructions may be obtained from California Offi

  ce of the State 

Architect, 1102 Q Street, Suite 5100, Sacramento, CA 95811.

8.   Ensure the power supply voltage and phase at the job site 
matches the power requirements on the HPWH rating label 
before installation begins. Energizing the HPWH with the wrong 
voltage or phase will cause permanent damage to the unit.

PRINCIPLE OF OPERATION

The units covered by this Instruction Manual are commercial 
modular water-to-water heat pump water heaters (HPWH).

Operation  of  the  HPWH  is  similar  to  that  of  a  package  air             
conditioning system. The primary diff erence in operation is that 
the HPWH unit utilizes the heat removed from the conditioned 
space to heat water where package air conditioning systems 
discard this heat outdoors. Recovering and using this waste 
heat increases the overall energy effi

  ciency of the building.

THE REFRIGERATION CYCLE

Refer to Figure 1 and the WATER TO WATER CYCLE on pages 
5-7  for the location of components mentioned in this section. 

Refrigerant is circulated through the refrigeration circuit by a 

Compressor

. The refrigerant is a high temperature high pressure 

gas when it leaves the compressor. Refrigerant fl ows from the 
compressor through the 

Hot Gas Line 

to the 

Condenser

The condenser is a refrigerant-to-water heat exchanger with 
two circuits, refrigerant fl ows through one circuit and water 
through the other. The high temperature refrigerant gas transfers 
its heat to the water fl owing through the condenser. As the 
refrigerant gas cools inside the condenser it changes state 
(condenses) from a gas to a liquid. A customer provided Water 
Pump  circulates water through the condenser.

Refrigerant leaving the condenser is a medium temperature 
high pressure liquid. It fl ows through the Liquid Line to the 
Thermostatic Expansion Valve. The thermostatic expansion 
valve (TXV ) regulates the flow of refrigerant into the 
Evaporator. The evaporator is a single wall brazed plate source 
water-to-refrigerant heat exchanger. The refrigerant changes 
state (boils/evaporates) from a liquid state back into a gas  (vapor) 
in the evaporator. 

The refrigerant fl ows out of the evaporator through the Suction 
Line and into the Accumulator. The accumulator traps any 

liquid refrigerant the evaporator is unable to vaporize during 
low temperature operating conditions. The accumulator 
prevents liquid refrigerant from entering the compressor 
where it could damage internal components.

Low temperature, low pressure refrigerant gas (vapor) is drawn 
out of the accumulator by the compressor. The compressor 
increases the pressure and temperature of the refrigerant gas 
circulating it to the condenser again where the refrigeration 
cycle starts over or continues.

SOURCE WATER TEMPERATURE RANGE

The entering source water temperature operating range for 
the HPWH is 40°F to 100°F (4°C to 38°C).

When the HPWH is operating properly the source water 
temperature drop through the evaporator (heat exchanger) 
will be approximately 8°F to 11°F (-13°C to -12°C).

WATER TEMPERATURE RANGE

The inlet (entering) water temperature operating range for 
the HPWH is 40°F to 140°F (4°C to 60°C). The HPWH will heat 
potable water up to 

160°F

When the HPWH is operating properly the water temperature 
rise through the condenser (heat exchanger) will be approximately 
8°F to 12°F (4°C to 7°C).

REFRIGERANT CHARGE

The HPWH is factory-charged with R-134a refrigerant. The 
refrigerant charge is weighed in at the factory. See Table 9 on 
page 25

It should not be necessary to add or remove refrigerant 

during installation or start up.

EQUIPMENT DISPOSAL

This heat pump water heater contains R-134a refrigerant and 
is regulated as a stationary refrigeration appliance under Section 
608 of the Clean Air Act. Disposal of this unit must be performed 
in accordance with the provisions in Section 608 of the Clean 
Air Act and any state or local regulations that may also apply. 
See Qualifi cations on page 3.

Summary of Contents for AHPM-270

Page 1: ...ion Manual Series 100 Models AHPM 270 AHPM 540 AHPM 810 AHPM 1080 AHPM 1350 AHPM 1620 AHPM 1890 AHPM 2160 Modular Water Source Commercial Heat Pump Water Heating Systems Certified UL 1995 2015 CSA C22...

Page 2: ......

Page 3: ...O MEMBER UNITS 22 MASTER CONTROL UNIT SUPPORT CALL SEQUENCE OF OPERATIONS 22 MEMBER SCREENS 23 SAFE INSTALLATION USE AND SERVICE 1 GENERAL SAFETY INFORMATION 2 PRECAUTIONS 2 GROUNDING INSTRUCTIONS 2 I...

Page 4: ...DDRESS CONFIGURATION 23 SINGLE UNIT HEAT BANK SCREEN 23 MEMBER SCREEN TERMINOLOGY 24 HOME SCREEN 24 ALARM SCREEN 24 CONFIGURATION SCREEN 24 STOP SCREEN 24 IP CONFIGURATION 24 MAINTENANCE AND SERVICE 2...

Page 5: ...hers who install use or service this heat pump water heater All safety messages will generally tell you about the type of hazard what can happen if you do not follow the safety message and how to avoi...

Page 6: ...External fire 2 Damage 3 Running without water GROUNDING INSTRUCTIONS This heat pump water heater must be grounded in accordance with the National Electrical Code and or local codes These must be foll...

Page 7: ...AGE Thismanualcontainsinstructionsfortheinstallation operation and maintenance of the heat pump water heater HPWH It also contains warnings throughout the manual that you must read and be aware of All...

Page 8: ...ustomer provided Water Pump circulates water through the condenser Refrigerant leaving the condenser is a medium temperature high pressure liquid It flows through the Liquid Line to the Thermostatic E...

Page 9: ...Circuit Heated Water Inlet Condenser Heat Exchanger Heated Water Outlet Figure 1 FEATURES COMPONENTS PRODUCT ILLUSTRATION Component Source Water Circuit Source Water Inlet Evaporator Heat Exchanger S...

Page 10: ...6 Thermostatic Expansion Valve TXV Condenser Paddle Wheel Flow Sensor Accumulator Receiver...

Page 11: ...7 WATER TO WATER CYCLE...

Page 12: ...H AHPM 270 50 50 277 100 210 000 2 34 36 68 1 150 1 300 AHPM 540 100 100 554 200 414 450 2 64 36 68 2 300 2 600 AHPM 810 150 150 831 300 632 500 2 99 36 68 3 450 3 900 AHPM 1080 200 200 1 108 400 843...

Page 13: ...st conform to these instructions and all local and national code authority having jurisdiction Costs to diagnose perform service and repair damage caused by installation errors are not covered under t...

Page 14: ...0 or the Canadian Electrical Code CSA C22 1 Voltage applied to the HPWH should not vary more than 5 to 10 of the voltage requirement listed on the HPWH rating label for satisfactory operation TABLE 2...

Page 15: ...e heat pump water heaters are two wire circuits Three phase heaters are three wire circuits In addition to the foregoing a grounded conductor is required Not more than three conductors in raceway cabl...

Page 16: ...ion to using the lowest possible temperature setting that satisfies the demand of the application a Mixing Valve should be installed upstream from the building fixtures or at the hot water taps to fur...

Page 17: ...sistance in sizing of a temperature and pressure relief valve Follow the storage tank manufacturer s instructions regarding the proper installation of these products TANK SELECTION The HPWH unit is no...

Page 18: ...omponents are not moisture tolerant Note The limited warranty does not cover damage to the unit or controls due to negligence during storage The pictures may appear different than your actual unit all...

Page 19: ...g channels on the bottom of the unit See Table 1 on page 8 for unit dimensions and weights Note A qualified engineer should design and size the structural components of the mounting frame Structural c...

Page 20: ...ntrolled by a field supplied thermostat installed in the building recirculation return line near the storage tank or back up heater The thermostat should stop pump operation the moment the recirculati...

Page 21: ...line on the HPWH to help prevent scale build up in the heat exchanger Service costs to clear blockages from the HPWH unit s heat exchanger due to debris are not covered under the limited warranty ELEC...

Page 22: ...ey on the Touchscreen Monitor the refrigerant pressure hot water in and out temperatures and cold water in and out temperatures Itmaybehelpfultorecordtheoperatingdatainitiallyevery10 to15minutesjustto...

Page 23: ...ince they will always start and run in the proper direction Three phase compressors will rotate in either direction depending upon phasing of the power to L1 L2 and L3 Since there is a 50 50 chance of...

Page 24: ...inimum of water piping between the HPWH and the water system or tank Throttling should be done in small increments no more than 1 8 turn of the valve handle at a time The HPWH must be allowed to run f...

Page 25: ...TER PANEL ALARM SCREEN MASTER PANEL CONFIGURATION SCREEN MASTER SCREEN TERMINOLOGY HOME SCREEN LP Low Pressure indicates the suction line pressure on the low side of the system HP High Pressure indica...

Page 26: ...pDiff Temperature Difference sets the difference below the setpoint where the master will give a call for members to run SAVE button Saves the Tank Diff Set and System Timer parameters Master IP Addre...

Page 27: ...ME SCREEN OPERATING AS A SINGLE UNIT IN DEFROST SINGLE UNIT HOME SCREEN DISPLAYING ALARM SINGLE UNIT ALARM SCREEN SINGLE UNIT PIPE CONFIGURATION SCREEN SINGLE UNIT TANK CONFIGURATION SCREEN SINGLE UNI...

Page 28: ...n short cycling OUTLET FLOW indicates if the unit has alarmed out on condenser water flow Evap Flow indicates if the evaporator has flow M PROTECTION indicates if the unit has alarmed out on motor pro...

Page 29: ...l from the insulation using a vacuum device with a HEPA filter 99 97 efficient at 0 3 micron particles Be careful not to tear the insulation during the cleaning procedure 4 Apply the microbial cleanin...

Page 30: ...ould be 8 F to 12 F 4 4 C to 6 7 C BRAZE PLATE CLEANING INSTRUCTIONS In some applications the heat exchanger may be subjected to severe fluid conditions including high temperature hard water condition...

Page 31: ...d Shut off valves are partially closed Thermostat setting should not exceed 160 F Keep heat pump off until room temperature is back in operating range Low water ow corrections Replace unit pump Reduc...

Page 32: ...K ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER THERMAL...

Page 33: ...TION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO HP WATER HEATER THERMOWELL THERMAL STORAGE...

Page 34: ...GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING ONLY USE BOTTOM LOWER CONNECTION IF TANK HAS TWO THERMOWELL HP WATER HEATER HP WATER HEATER MASTER CONTROL PANEL RECOMMENDED FOR MU...

Page 35: ...HECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING HP WATER HEATER THERMOWELL THERMAL STORAGE COLD WATER SUPPLY...

Page 36: ...SINGLE HEATER MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOURCE WATE...

Page 37: ...HEATER REVERSE RETURN MIXING VALVE CHECK VALVE EXPANSION TANK ISOLATION VALVE CIRCULATING PUMP TEMPERATURE GAUGE WYE STRAINER TEMP PRESS RELIEF VALVE FLUSH VALVE PIPING WIRING SOURCE WATER SUPPLY SOUR...

Page 38: ...en the heat pump water heater is installed in accordance with local plumbing and building codes ordinances and regulations the warrantor s printed instructions provided with it and good industry pract...

Page 39: ...35 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 1 833 447 3201 www hotwater com...

Page 40: ...36 Service Log Issue Description Date Servicer...

Page 41: ...Service Log Issue Description Date Servicer 37...

Page 42: ...Notes 38...

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