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16

TROUBLESHOOTING CHECKLIST

CHECKLIST

Before calling for service, check the following points to see if the 

cause of trouble can be identified and corrected.
Reviewing this checklist may eliminate the need of a service call 

and quickly restore hot water service. See Figure 2 on page 7 in this 

manual to identify and locate water heater components.

NOT ENOUGH OR NO HOT WATER

1.  Be certain the electrical disconnect switch serving the water heater 

is in the ON position.

2.  Check the fuses.

• 

The electrical disconnect switch usually contains fuses.

3.  If the water was excessively hot, and is now cold, the high limit 

switch may have activated.

• 

See the Temperature Regulation section of this manual for 

more information on how to reset the ECO high limit controls.

4.  The capacity of the heater may have been exceeded by a large 

demand for hot water.

• 

Large  demands  require  a  recovery  period  to  restore  water 

temperature.

5.  Cooler incoming water temperature will lengthen the time required 

to heat water to the desired temperature.

6.  Look for hot water leakage.
7.  Sediment or pipe scale may be affecting water heater operation.

ABNORMAL SOUNDS

1.  Sediment or lime scale accumulations on the elements causes 

sizzling and hissing noises when the heater is operating.

• 

The  sounds  are  normal,  however,  the  tank  bottom  and 

elements should be cleaned. See the Maintenance section 

of this manual.

WATER LEAKAGE IS SUSPECTED

Refer to Leakage Checkpoint on the following page 17.
1.  Check to see if the heater drain valve is tightly closed.
2.  If the outlet of the relief valve is leaking it may represent:

• 

Excessive water temperature.

• 

Faulty relief valve.

• 

Excessive water pressure.

3.  Excessive water pressure is the most common cause of relief valve 

leakage. It is often caused by a “closed system”. See “Closed 

Water  Systems”  and  “Thermal  Expansion”  in  the  Installation 

section of this manual for more information.

4.  Examine the area around the element for gasket leakage.

• 

Tighten the elements or, if necessary, follow the WATER 

AND  LIME  SCALE  REMOVAL  procedure  to  replace  the 

gaskets.

IF YOU CANNOT IDENTIFY OR CORRECT THE SOURCE OF 

MALFUNCTION

1.  Turn the power supply to the water heater off.
2.  Close the supply water inlet valve to the heater.
3.  Contact a Qualified Service Agency in your area. Call the toll free 

phone number on the back cover of this Instruction Manual for 

assistance in locating a service agency in your area.

REPLACEMENT PARTS

Call the toll free phone number on the back cover of this Instruction 

Manual for assistance in locating replacement parts.. When ordering 

parts,  specify  complete  model  no.,  serial  no.,  (see  rating  plate), 

quantity and name of part desired. Standard hardware items should 

be purchased locally.

Summary of Contents for BURKAY 102 Series

Page 1: ...L ELECTRIC WATER HEATERS Thank you for buying this energy efficient water heater We appreciate your confidence in our products MODELS DEL 6 10 15 20 Series 102 DEL 30 40 50 Series 110 DEN 30 40 52 66...

Page 2: ...ition to electrical testing skills when performing service ANSI Z223 1 2006 Sec 3 3 83 Qualified Agency Any individual firm corporation or company that either in person or through a representative is...

Page 3: ...unding conductor must be run with the circuit conductors and connected to the equipment grounding terminal or lead on the water heater HYDROGEN GAS FLAMMABLE Hydrogen gas can be produced in a hot wate...

Page 4: ...om National Fire Protection Association 1 Batterymarch Park Quincy MA 02269 The Canadian Electrical Code is available from the Canadian StandardsAssociation 8501 East Pleasant Valley Road Cleveland OH...

Page 5: ...element operation 4 1 gal x KW of one element for simultaneous element operation 4 1 gal x 2 3 KW of both elements For other rises multiply element KW as previously explained by 410 and divide by temp...

Page 6: ...6 APPROVALS MODEL AND RATING DEL 30 40 50 DEN 30 40 52 66 80 120 DEL 6 10 15 20 All models are listed by Underwriters Laboratories Inc...

Page 7: ...E CANADIAN ELECTRICAL CODE FOR PROPER INSTALLATION INSTALL IN ACCORDANCE WITH ALL LOCAL CODES INSTALL VACUUM RELIEF IN COLD WATER INLET LINE AS REQUIRED BY LOCAL CODES INSTALL SUITABLE DRAIN PANS UNDE...

Page 8: ...tions where leakage may result in property damage even with the use of a drain pan piped to a drain However unanticipated damage can be reduced or prevented by a leak detector or water shut off device...

Page 9: ...ble and are to be set at a maximum of 125 degree F Consult a qualified installer or service agency Follow all manufacturer s Instructions for installation of these valves Before changing the factory s...

Page 10: ...e location Shall not have any valve or other obstruction between the relief valve and the drain The temperature pressure relief valve must be manually operated at least once a year Caution should be t...

Page 11: ...ingle element heater equipped with a high limit control single phase power input 2 Four wire A 8 circuit for dual element heater equipped with two high limit controls single phase or three phase power...

Page 12: ...12 Figure 3 WIRING DIAGRAMS C 2 CIRCUIT FOR SINGLE ELEMENT HEATERS EQUIPPED WITH HIGH LIMIT CONTROL A 8 CIRCUIT FOR DUAL ELEMENT HEATER FACTORY WIRED FIELD WIRING WHITE FOR 120V 277V...

Page 13: ...ness Also check connections on top and or sides of heater Repair water leaks and tighten electrical connections as necessary 3 Depress the red manual reset button on each Thermostat ECO combination co...

Page 14: ...HI See Figure 5 The approximate equivalent temperatures for these three settings are LO 140 F 60 C MED 160 F 71 C and HI 181 F 83 C These thermostats are set from the factory at the LO 140 F 60 C set...

Page 15: ...y the anode rod This does not affect water s taste or color The rod must be maintained to keep tank in operating condition Anode deterioration depends on water conductivity not necessarily water condi...

Page 16: ...ating The sounds are normal however the tank bottom and elements should be cleaned See the Maintenance section of this manual WATER LEAKAGE IS SUSPECTED Refer to Leakage Checkpoint on the following pa...

Page 17: ...ary to shut off electricity and drain tank to perform procedure Water leaks at the elements may be due to 1 Defective element which leaks at terminals or thru flange Replace element 2 Loose element ga...

Page 18: ...improper gas supply line sizing gas type venting connections combustion air voltage wiring or fusing Failure to follow applicable codes Failure to follow printed instructions Abuse misuse accident fi...

Page 19: ...19 NOTES...

Page 20: ...s will be shipped at prevailing prices and you will be billed accordingly The model number of your Water Heater will be found on the rating plated located above the lower access panel Be sure to provi...

Page 21: ...nstruction Manual 322055 0 322055 0 322055 0 322055 0 10 Personnel Protector 9003914015 9003914015 9003914015 9003914015 11 Pipe Nipple 194130 194130 3 194130 3 194130 3 12 Plate Knockout 43293 1 4329...

Page 22: ...2857015 9002857015 9002857015 9002857015 9002857015 9002857015 9002857015 7 Thermostat Bracket each 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 9003898215 8...

Page 23: ...4005 9002875005 TABLE 7 INCOLOY SHEATH ELEMENT AND WATTAGE CHART FOR SMR P72 K W ELEMENT WATTAGE 120 V 208 V 240 V 277 V 480 V PART NO PART NO PART NO PART NO PART NO 1 5 1500 W 9004279005 9004283005...

Page 24: ...24 500 Tennessee Waltz Parkway Ashland City TN 37015 Technical Support 800 527 1953 Parts 800 433 2545 www hotwater com Copyright 2015 A O Smith All rights reserved...

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