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8

If the confined space is within a building of tight construction, air for
combustion, ventilation, and draft hood dilution must be obtained
from outdoors.  When directly communicating with the outdoors or
communicating with the outdoors through vertical ducts, two
permanent openings, located in the aforementioned manner, shall
be provided.  Each opening shall have a free area of not less than
one square inch per 4000 Btu/hr (551 mm

2

 per kw) of the total

input of all appliances in the enclosure.  If horizontal ducts are
used, each opening shall have a free area of not less than one
square inch per 2000 Btu/hr (1101 mm

2

 per kw)

 

of the total input of

all appliances in the enclosure.

(B) CANADIAN INSTALLATIONS

Ventilation of the space occupied by the boiler(s) shall be provided
by an opening for ventilation air at the highest practical point
communicating with outdoors.  The total cross- sectional area shall
be at least 10% of the area of the combustion air opening but in no
case shall the cross-sectional area be less than 10 square inches
(6500 mm²).

In addition to the above, there shall be permanent air supply
opening(s) having a cross-sectional area of not less than 1 square
inch per 7,000 BTUH (315 mm²/kw) up to and including 1,000,000
BTUH plus 1 square inch per 14,000 BTU (158 mm

2

/kw) in excess

of 1,000,000 BTUH.  This opening(s) shall be located at, or ducted
to, a point neither more than 18" (450 mm) nor less than 6 inches
(150 mm) above the floor level.

Where power vented equipment is used in the same room as the
boiler, sufficient air openings must be supplied.

UNDERSIZED OPENINGS MAY RESULT IN INSUFFICIENT AIR
FOR COMBUSTION.

Where an exhaust fan is installed in the same room with a boiler,
sufficient openings for air must be provided in the walls.
UNDERSIZED OPENINGS WILL CAUSE AIR TO BE DRAWN
INTO THE ROOM THROUGH THE CHIMNEY, CAUSING POOR
COMBUSTION.  SOOTING MAY RESULT WITH AN INCREASED
RISK OF ASPHYXIATION.

VENTING THE BOILER

 

 

  WARNING

THE INSTRUCTIONS IN THIS SECTION ON VENTING THE
BOILER MUST BE FOLLOWED TO AVOID CHOKED
COMBUSTION OR RECIRCULATION OF FLUE GASES.  SUCH
CONDITIONS CAUSE SOOTING OR RISKS OF FIRE AND
ASPHYXIATION.

SINGLE WALL OR TYPE B VENTING MAY BE USED WITH
THESE BOILERS.  ALL LOCAL UTILITY, STATE/ PROVINCIAL,
REGULATIONS ON VENTING MUST BE FOLLOWED.

VENT SIZING, INSTALLATION AND TERMINATION SHALL BE
IN ACCORDANCE WITH PART 7, VENTING OF EQUIPMENT,
OF THE NATIONAL FUEL GAS CODE, ANSI Z223.1, OR SECTION
7, VENTING SYSTEMS AND AIR SUPPLY FOR APPLIANCES,
OF THE CAN/CSA B149, INSTALLATION CODES, OR
APPLICABLE PROVISIONS OF THE LOCAL BUILDING CODES.

1.

DRAFT HOOD

The integral draft hood, louvers or cabinetry must not be altered.
Provision must be made if the boiler is installed in confined space
or a small boiler room to accommodate draft hood spillage and
avoid risks described above.  The upper air opening called for in
the AIR REQUIREMENTS section of this manual is for this purpose.

2.

VENT CONNECTION

The minimum distance from adjacent public walkways, adjacent
buildings, openable windows and building openings shall not be
less than those values specified in the National Fuel Gas Code,
ANSI Z223.1 and/or CAN/CSA B149.1-00, Installation Codes:

Stack or chimney must be a minimum height of 12" (305 mm)
above the annual snow fall to prevent blockage.

Building materials must not come in contact with combustion
products from stack or chimney, due to the degrading properties of
flue products.

Materials may be protected from flue products by use of metal or
copper sheeting.

Flue products must have a minimum clearance of 4 feet (1.22 m)
horizontally from, and in no case above or below, unless a 4-foot
(1.22 m) horizontal distance is maintained, from electric meters,
gas meters, regulators and relief equipment.

The Canadian B149.1-00, Installation Code specifies a 6 foot
horizontal vent terminal clearance to gas and electric meters and
relief devices (this clearance is specified as 4 feet in the U.S. under
the National Fuel Gas Code, ANSI/Z223.1).  Therefore instruction
provision 1.34.1-b19(d), which specifies compliance with the 4 foot
clearance, as applies in the U.S. only, and the B149.1-00 Installation
Code applies in Canada.

Vent connections must be made to an adequate stack or chimney
and shall be in accordance with Part 7,  Venting of Equipment, of
the National Fuel Gas Code, ANSI Z223.1, or Section 7, Venting
Systems and Air Supply for Appliances, of the CAN/CSA-B149.1-
00, Installation Codes, or applicable provisions of the local building
codes.  Size and install proper size vent pipe.  Do not reduce pipe
size to less than that of the draft hood outlet unless permitted by
local code.

Horizontal runs of vent pipe shall be securely supported by
adequately placed (approximately every 4 feet [1.2 m]),
noncombustible hangers suitable for the weight and design of the
materials employed to prevent sagging and to maintain a minimum
upward slope of 1/4" per foot (21mm/m) from the boiler to the vent
terminals.  Dampers or other obstructions must not be installed in
the vent.  Be sure that the vent connector does not extend beyond
the inside wall of the chimney.

Where a continuous or intermittent back draft is found to exist the
cause must be determined and corrected.  A special vent cap may
be required.  If the back draft cannot be corrected by the normal
methods or if a suitable draft cannot be obtained, a blower type
flue gas exhauster may be employed to ensure proper venting and
correct combustion (where permitted by local code).  Contact your
A. O. Smith dealer for power vent instructions.

Summary of Contents for DB/DW-720-1810

Page 1: ...the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier PRINTED IN U S A 2221 0302 CAUTION TEXT PRINTED OR OUTLINED IN RED CONTAINS I...

Page 2: ...ars on the product Refer to the parts lists for more information For Technical Assistance call A O Smith Technical Information Center at 1 800 527 1953 WARNING THE INLET OUTLET WATER MANIFOLD ON YOUR...

Page 3: ...inches mm inches mm inches mm inches mm inches mm A 46 1 2 1181 52 1 5 1326 57 3 4 1467 52 7 8 1343 58 1 2 1486 64 1 2 1638 69 1 2 1765 75 1905 82 1 2 2096 B 29 5 8 752 29 5 8 752 29 5 8 752 32 3 4 8...

Page 4: ...03 1 336 1 203 1 114 1 093 1 002 954 925 859 354 LPH 22 762 15 175 12 646 11 381 9 105 8 430 7 587 6 504 6 323 5 691 5 058 4 552 4 215 4 139 3 794 3 613 3 502 3 252 1 350 000 GPH 6 709 4 473 3 727 3 3...

Page 5: ...d every water storage tank in a hot water supply system The storage tank temperature and pressure relief valve must comply with the applicable construction provisions of the Standard for Relief Valves...

Page 6: ...temperature rise at LO thermostat sensor location will continue to rise until shut off by high limit or drop causing heater to go back to full input Other system design temperatures will require rese...

Page 7: ...utoff device must be installed in the boiler outlet at the time of installation For installation locations with elevations above 2 000 feet 610 M refer to the HIGH ALTITUDE INSTALLATIONS section of th...

Page 8: ...sion must be made if the boiler is installed in confined space or a small boiler room to accommodate draft hood spillage and avoid risks described above The upper air opening called for in the AIR REQ...

Page 9: ...s outlined above return doors windows exhaust fans fireplace dampers and any other gas burning appliance to their previous conditions of use GAS CONNECTIONS WARNING THIS BOILER IS NOT INTENDED TO OPER...

Page 10: ...of 0 3 inches of water and a specific gravity of 0 60 which is approximately for natural gas LP gas has an S G of about 1 53 If the service pressure is five inches water column or less use one pipe si...

Page 11: ...u per Cubic Foot of Gas 1 000 With a cubic foot per hour demand of 3 360 and with 50 lineal feet of gas supply line table 4 shows a pipe size of 3 is required NOTE For other than 60 specific gravity a...

Page 12: ...agrams is recom mended especially for modern commercial hydronic systems VENT VALVES It is recommended that automatic loose key or screwdriver type vent valves be installed at each convector or radiat...

Page 13: ...ockwise 3 For lower flow rate turn the range adjusting screw counterclockwise Where units are installed in multiples each boiler must be individually protected by a safety flow switch CIRCULATING PUMP...

Page 14: ...st temperature which satisfies the user s hot water needs This will also provide the most energy efficient operation of the water heater and minimize scale formation SETTING THE WATER TEMPERATURE AT 1...

Page 15: ...determine if boiler will shut down or if unit will return smoothly to full input Dura Max models may also be equipped with modulation which automatically adjusts the boiler output to match the system...

Page 16: ...TRIC POWER TO BUILDING CIRCULATOR 2 MAIN FLOW SWITCH PROVES MAIN WATER FLOW BEFORE ENERGIZING SEQUENCING AND RESETTING CONTROLS 3 OUTDOOR THERMOSTAT REQUIRED IF BUILDING CONTROLS DO NOT PROVIDE AUTOMA...

Page 17: ...gle bulb outdoor sensing control will serve this requirement This precaution will prevent overheating of halls stairways or other uncontrolled areas There are occasions when outdoor temperatures are t...

Page 18: ...ence the boiler on and off in relation to the load on the system Pressure drop includes the loss through 40 12 m of pipe and normal fittings Water Category Grain Hardness per Gal Soft 1 through 7 5 No...

Page 19: ...EACH BOILER 2 BOILER PIPE LOOP See Piping Sizing Data Table 3 3 BOILER CIRCULATING PUMP See Piping Sizing Data Table 3 4 THERMOMETER 5 PRESSURE GAUGE 6 LOW WATER CUT OFF If Required By Local Code 7 SA...

Page 20: ...LENT IF ANY OF THE ORIGINAL WIRES AS SUPPLIED MUST BE REPLACED USE ONY TYPE 105 C THERMOPLASTIC OR ITS EQUIVALENT IF ANY OF THE ORIGINAL WIRES AS SUPPLIED MUST BE REPLACED BOILER CONVENTIONAL SYSTEM F...

Page 21: ...21 DURA MAX PUMP MOUNT SINGLE STAGE SCHEMATIC DIAGRAM DURA MAX SINGLE STAGE FIRING UNITED STATES MODELS WITH PUMP 120 VOLT SYSTEM CONTROLLER...

Page 22: ...22 DURA MAX PUMP MOUNT DUAL STAGE SCHEMATIC DIAGRAM DURA MAX DUAL STAGE FIRING UNITED STATES MODELS WITH PUMP 120 VOLT SYSTEM CONTROLLER...

Page 23: ...23 DURA MAX PUMP MOUNTED MODULATING SCHEMATIC DIAGRAM DURA MAX MODULATED FIRING UNITED STATES MODELS WITH PUMP 120 VOLT SYSTEM CONTROLLER...

Page 24: ...24 DURA MAX SINGLE STAGE FIRING SCHEMATIC DIAGRAM DURA MAX SINGLE STAGE FIRING UNITED STATES CANADIAN MODELS WITHOUT PUMP 120 VOLT SYSTEM CONTROLLER...

Page 25: ...25 DURA MAX DUAL STAGE FIRING SCHEMATIC DIAGRAM DURA MAX DUAL STAGE FIRING UNITED STATES CANADIAN MODELS WITHOUT PUMP 120 VOLT SYSTEM CONTROLLER...

Page 26: ...26 DURA MAX MODULATED FIRING SCHEMATIC DIAGRAM DURA MAX MODULATED FIRING UNITED STATES CANADIAN MODELS WITHOUT PUMP 120 VOLT SYSTEM CONTROLLER...

Page 27: ...or the threshold type of water treatment is recommended This will protect the dishwashers coffee urns water heaters water piping and other equipment When water softening or water treatment is not prac...

Page 28: ...ERRUPTION OR CIRCULATOR FAILURE CAUTION PUMP MUST BE RATED FOR SYSTEM OPERATING TEMPERA TURES AND PRESSURE SEE TABLE 7 FOR GUIDE TO PIPE AND PUMP SIZING SAFETY RELIEF VALVE RATING SHOULD NOT EXCEED PR...

Page 29: ...CING BOILER HOWEVER LOCAL CODES SHALL GOVERN THEIR USAGE ALL PIPING MUST BE SUPPORTED IMPORTANT THE INSTALLATION OF SAFETY FLOW SWITCHES AS SHOWN IS REQUIRED TO PROTECT THE BOILER IN CASE OF WATER SER...

Page 30: ...BE RATED FOR SYSTEM OPERATING TEMPERATURE AND PRESSURE SAFETY RELIEF VALVE RATING SHOULD NOT EXCEED PRESSURE CAPACITY OF ANY COMPONENT IN THE SYSTEM INSTALL IN ACCORDANCE WITH ALL LOCAL CODES BALL VA...

Page 31: ...T EXCEED PRESSURE CAPACITY OF ANY COMPONENT IN THE SYSTEM PIPE RELIEF VALVES TO OPEN DRAIN NOTE METRIC SIZING IS FOR COMPARISON ONLY ALL UNITS CONSTRUCTED WITH TANK FITTING MEASURED IN INCHES TANK TEM...

Page 32: ...ler to maximum setting causing a call for heat and allowing unit to run until High Limit trips 3 Reset Manual High Temperature Safety Limit Control to original temperature setting 4 Push the reset but...

Page 33: ...ERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER 1 MAKE SURE BOILER AND SYSTEM ARE FILLED WITH WATER AND ALL AIR...

Page 34: ...NS section 1 Attach a pressure gauge or a manometer to the gauge port Check for correct manifold pressure PRESSURE SHOULD NOT EXCEED VALUE INDICATED ON RATING PLATE 2 Use this formula to clock the met...

Page 35: ...te label Voltage 24 vac is supplied by transformer Appliance is wired according to wiring diagram NOTE Cross wiring the 24 volt circuit of the relay will short the transformer All wire terminals conne...

Page 36: ...wer supply NO Is ignition cable firmly plugged into pilot assembly Securely connect cable and module and or ground wire Is ground wire firmly attached to pilot assembly and GND terminal on module YES...

Page 37: ...nto pilot assembly and module Securely connect cable Is ground wire firmly attached to pilot assembly and GND and or ground wire terminal on module YES Replace cable and or NO Are ignition cable and g...

Page 38: ...curely attached to the main firmly valve operator on the gas control and to terminals MV and MV PV on ignition module YES YES Replace main gas valve Ensure the ground wire and igntion cable are separa...

Page 39: ...ior of the inlet outlet manifold through the pressure relief valve tapping GENERAL MAINTENANCE These boilers are designed to give many years of efficient and satisfactory service when properly operate...

Page 40: ...pect to ensure tubes are free of scale and deposits If scaled remove deposits with a stiff wire brush or mechanical tube cleaner to bare metal Install new O rings and install return bends Flush system...

Page 41: ...claimed defective part to such distributor c All cost necessary or incidental for any material and or permits required for installation of the replacement 4 LIMITATIONS ON IMPLIED WARRANTIES Implied...

Page 42: ...42...

Page 43: ...43...

Page 44: ...44 REPLACEMENT PARTS 5621 W 115TH STREET ALSIP IL 60803 PHONE 800 433 2545 FAX 800 433 2515 www hotwater com E Mail parts hotwater com...

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