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24VOLT

I

'2

'

2

'

2

2

2

'

2

2

2

0

5

5

5

5

5

6

I

1

I

0

LI

AC

I

THERMAL

4 2 4 JUNCTION

BOX

WITHTERMINAL

STRIP

IOPTIONAU

A. 0,

(SEE

FIGURE

5

5

5

5

5

5

W EWERMOSTATS

4 8

4 8

4 -

S

4 .

4 6

4 6

4 8

4 5

4 8

4 5

4 5

4 5

3

1

3

1

3

1

3

3

1

3

40VATRANSFORMER

TOHANDLE

UPTO

.

8 ZONEVALVES

ZONE

VALVES

(w-RTYPE

1311.

MODEL

AA44E4

ORHIGHER

THAN41

T

T

w.a

809-A

1

2

L

L

RELAY

CIRCUl.ATING

•)

o

0

u

PUMP

120V

YELLOW

L2

..

BLACK

INEUTHAL)

NCER

REO

WHITE

(PUMP

OEt.AY)

M H

.

NO. 9920)

ENTRY

TERMINALS

PT4TA.=r

4)

FIGuRE 9 - ZoNED SYSTEM - WHITE-RODGER5 3 WIRE ZONE YALVES

CLEANING

AND

FLUSHING

INSTRUCTIONS

When

completed,

the

hydronic

system

should

be

1.

Mix

1/2

gallon

of A.

O.

Smith

blydro-Prep

®

internally

cleaned

and

flushed

to

remove

contami-

hydronic

system

conditioner

with

three

quarts

nants

that

may

have

accumulated

during

installa-

of

warm

water.

tlon.

!

2.

Add

the

solution

to

the

system

using

either

Failure

to

do

so

can

produce

acid

concentrations

of

the

following

methods:

that

become

corrosive,

cause

gases

to

form

that

block

water

circulation

or

lead

to

formation

of

With

an

acid

pump

or

hand

pump

deposits

on

the

boiler

surfaces,

any

of

which

could

result

in

damage

to

the

system

and

cir-

a

Open

boiler

drain

valve

and

remove

an

culator.

amount

of

water

approximately

equal

to

the

volume

of

cleaning

solution

to

be

To

assure

system

cleanliness

and

long

life,

A.

O.

added.

Close

drain

valve.

Smith

*Hydro-Prep®

hydronic

system

conditioner

is

furnished

with

the

boiler.

After

making

'certain

Connect

pump

to

boiler

drain

valve,

Open

the

completed

installation

does

not

leak,

shut

off

drain

valve

and

pump

mixture

from

con-

the

cold

water

supply

and

proceed

as

follows:

tainer

into

the

system.

*AVAILA BLE IN QUARTS (PART NO. 97091) OR HALF GALLONS

Close

drain

valve

and

disconnect

pump.

(PART NO. 97092) FROM YOUR NEAREST A. O. SMITH CORP.

PRODUCT SERVICE DIVISION BRANCH.

12

AOS

112

Roenbeck

FILED: NEW YORK COUNTY CLERK 02/20/2018 10:20 AM

INDEX NO. 190311/2015

NYSCEF DOC. NO. 337

RECEIVED NYSCEF: 02/20/2018

Summary of Contents for HW-160

Page 1: ...NTIAL TYPE HYDRONIC BOILERS models HW 160 HW 200 HW 225 with FIA I ll PLAINTIFPS EXHIBIT a century Forwaitl IV LI S A PRINTEDI 3399 I PART NO 76033 374 Raenbeck FILED NEW YORK COUNTY CLERK 02 20 2018...

Page 2: ...00 HW 225 A 49 1 8 51 1 4 60 1 4 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 16 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4...

Page 3: ...size piping conditions exist reduce ratings by 10 gc CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank sizes listed proper water...

Page 4: ...an area where it provided will not be subject to freezing temperatures AIR REQUIREMENTS Confined Space An ample supply of air must be provided for proper combustion An insufficient supply of air will...

Page 5: ...t the replacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply d and return lines This will permit adjustment It...

Page 6: ...and sys pump as Instructed on the oil tube supplied tema requiring pressure purging should be with the unit fig 8 Installed with by pass piping around the pressure reducing valve ha 4 Vent Valves It...

Page 7: ...rnetal type remove the regulator cap on underside of gas valve and turn the adjusting screw counter To trap any dirt or foreign material in the main clockwise to decrease the pressure Turn gas line a...

Page 8: ...nector plus 50 of the areas chimney with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local WIRING CONNECTl0NS All electrical work must be...

Page 9: ...VIEY LIMI RESET FLOW SWITCH O O 1 2 3 4 5 6 7 8 9 10 11 12 HIGH TEMP WIAE FLAME ROO P LO SAFETYSHUT OFFVALVE LOW GAS PRESSURE I SWITCH HfGH GAS THERMCCOUPLE PRESSURE SWITCH FACTORY W1RED FIGURE 4 FACT...

Page 10: ...ONEYWELL a RA832A RA832A 5 RELAY 5 RELAY THERMAL THERMAL BALANCER y See BALANCER y L o O t T T T T R adam R fame a 2 1 3 4 2 1 3 4 W W PUMP Ihiia 4 X 4 JUNCTION BOx P EiLi DELAY WITHTERMINALSTRIP 85 O...

Page 11: ...ER PANEL SE EFIG 4 FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 4 4 2 4 T 24 ERMOSTAT VOLT F I 2 2 2 2 2 2 2 2 2 2 40VATRANSFORMER T 3 3 1 3 1 3 I 3 1 3 TOHANOLE UP 70 2 5ZONE VALVES ZCNE VALVES LW R T...

Page 12: ...so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump deposits on t...

Page 13: ...ION Make sure heater is filled with water TONexreANE before lighting pilot The main man J 2SED PUMP ual gas shutoff valve and pilot ad ___ay Eu OW ____ justing valve located near main an __ __ _____ b...

Page 14: ...an orange 90 seconds quality in the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be ma...

Page 15: ...nces should the b gas Input exceed the input shown on If the unit la exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could resu...

Page 16: ...indirect heating of salt water or corrosive chemicals b when completely full of liquid free to circulate at all times c at water pressures not exceeding the pressure rating shown on the boiler d with...

Page 17: ...forwarding the replacement part from the nearest distributor and returning the claimed defective part to such distributar c All cast necessary ar incidental far any materials and or permits required...

Page 18: ...8 51 1 4 60 1 4 B 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 18 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4 1 1 4 1 1 4 M...

Page 19: ...unusual pick up or large size piping conditions exist reduce ratings by 10 CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank siz...

Page 20: ...l be An ample supply of air must be provided for proper Provided combustion An insufficient supply of air will result in a yellow luminous burner flame causing Confmed Space carboning or sooting of th...

Page 21: ...or to permit the rdplacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply and return lines This will permit adju...

Page 22: ...r la oiled and op tems requiring predsure purging abould be crated by the manufacturer IT MUST BE Installed with by ass piping around the OILED AGAIN BEFORE OPEFIATED Oil pressure reducing valve the t...

Page 23: ...s lines shall be remove the regulator cap on underside of gas of the metabto metal type valve and turn the adjusting screw counter To trap any dirt or foreign material In the main clockwise to decreas...

Page 24: ...with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local Periodically examine the venting system for obstructions and or deteriation of ven...

Page 25: ...TEMP a l RHEE a REARVJEY ANUAL is m RESET FLOW SW1TCH 8 o a o I II 2 5 7 1 11 12 FLAME HIGH TEMP WIAE ROD SAFETYSHUT PlLOT OFFVA WE Rl R LOW GAS PRESSURE SWITCH HIGH GAS THERMOC OUPLE PRESSURE SWITCH...

Page 26: ...HONEYWELL RA 832A Q RA832A 5 RELAY 5 BEyAY THERMAL THERMAL 8ALANCER y O Q BALANCER g y Q Q 0 R 0 R e 2 1 3 4 O 2 1 3 4 iPUMP ILiii 4 X 4 JUNCTION BOX O AP Ilaiii OELAyl WITHTERMINALSTRIP aa aa SMITHNO...

Page 27: ...LER PAMEL SEE MG FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 2 4 2 4 2 4 2 4 THERMOSTAT Z4 VOLT Ii il 2 1 2 2 2 2 2 2 Z 4 4 4 fl 40VATRANSFORM ER 1 3 3 3 T 3 1 3 1 3 TOHANDLE UF TO q a 6ZONE VALVES ZO...

Page 28: ...re to do so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump depos...

Page 29: ...lighting pilot The main man ual gas shutoff valve and pilot ad TONEXTANEL I justing valve ocated near main e USEDI guue burner should be closed for at least SLACK YELLOW 5 minutes REO r raNexrpAnat BA...

Page 30: ...an orange 90 seconds quality In the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be man...

Page 31: ...shown on If the unit is exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could result in damage or sooting of by a qualified se...

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