background image

FOREWORD

This

design

complies

with

ANS

Z21.10.3

as

a low

in

the

diagrams

as

these

are

necessary

for

check-

pressure

boiler.

Ing

the

operation

of the

boiler.

0

Detailed

installation

diagrams

are

in

this

manual.

MAKE

SURE

the

gas

on

which

the

boiler

will

These

diagrams

will

serve

to

provide

the

installer

operate

is

the

same

as

that

specified

on the

boiler

i

with

a reference

for

the

materials

and

method

of

Model

and

Rating

Plate.

piping

suggested.

It

is

blghly

essential

that

all

water

and

gas

piping,

an)

the

electrical

wiring,

Where

these

instructions

are

at

variance

with

be

installed

and

connected

as

shown

in

the

local

codes,

comply

with

the

local

code.

diagrams.

it

is

recommended

that

the

instructions

as

outlined

, Check

the

diagrams

thoroughly

before

starting

in

the

latest

publication

of

ANSI

booklet

Z223.1-

installation

to

avoid

possible

errors

and

to

mini-

1974

"NATIONAL

FUEL

GAS

CODE''

also

be

mize

time

and

materials

cost.

followed.

This

Manual

can

be

purchased

from

the

American

Gas

Association

Laboratories,

8501

East

Particular

attention

should

be

given

to

the.instal-

Pleasant

Valley

Road,

Cleveland,

Ohio

44131,

lation

of

thermometers

at

the

locations

indicated

INSTALLATION

INSTRUCTIONS

LOCATION

When

installing

the

boiley,

consideration

must

adequate

air

for

combustion,

ventilation

and

draft

be

given

to

proper

location.

Location

selected

hood

dilution.

should

be

as

close

to

the

stack

or

chimney

as

practicable,

and

as

centralized

with

the

piping

If the

unconfined

space

Is within

a building

of

un-

.system

system

as

possible.

usually

tight

construction,

air

for

combustion,

The

boiler

should

also

be

located

near

a floor

ventilation

and

draft

hood

dilution

shall

be

ob-

drain

to

dispose

of

water

and

in

an

area

where

it

tained

from

outdoors

or

from

spaces

freely

com-

will

not

be subject

to freezing

temperatures.

'

municating

with

the

outdoors.

Permanent

open-

ing(s)

having

a total

free

area

of

not

less

than

one

AIR

REQUIREMENTS

square

inch

per

5,000

Btuh

total

input

shall

be

An

ample

supply

of air

must

be provided

for

proper

Provided.

combustion.

An

insufficient

supply

of

air

will

.

result

in

a yellow,

luminous

burner

flame,

causing

Confmed

Space

carboning

or sooting

of

the

finned

heat

exchanger

and

burner,

and

possible

darqage

to

the

boiler.

ALL

AIR

FROM

INSIDE

BUILDING

Chemical

Vapors

The

confined

space

shall

be

provided

with

two

I

permanent

openings,

one

near

the

top

of

the

en-

Boiler

corrosion

and

component

failure

can

be

closure

and

one

near

the

bottom.

Each

opening

caused

by

the

heating

and

breakdown

of

air

shall

have

a free

area

of

not

less

than

one

square

borne

chemical

vapors.

Spray

can

propellants,

Inch

per

1,000

Stub

of

the

total

input

rating

of

all

cleaning

solvents,

refrigerator

and

air

condition-

appliances

in

the

enclosure,

freely

communicating

ing

refrigerants,

swimming

pool

chemicals,

cal-

with

interior

areas

having

in

turn

adequate

infil-

cium

and

sodium

chloride,

waxes,

and

process

tration

from

the

outside.

chemicals

are

typical

compounds

which

are

poten-

tially

corrosive.

These

materials

are

corrosive

ALL

AIR

FROM

OUTDOORS

at

very

low

concentration

levels

with

little

or

no

odor

to

reveal

their

presence.'

The

confined

space

shall

be

provided

with

two

.

permanent

openings,

one

In

or

near

the

top

of

the

Products

of this

sort

should

rtot

be stored

near

the

enclosure

and

one

in

or

near

the

bottom.

When

boiler.

Also,

air

which

is

brought

in

contact

with

directly

communicating

with

outdoors

or

by

means

the

boiler

should

not

necessary,

contain

any

of

these

chemi-

of

vertical

ducts,

each

opening

shall

have

a free

cals.

If

necessary,·

uncontaminated

air

should

be

area

of

not

less

than

one

square

inch

per

4,000

obtained

from

remote

or outside

sources.

Btuh

of

total

input

rating

of

all'appliances

in

the

I

enclosure.

If

horizontal

ducts

are

used

each

Unconfined

Space

.

opening

shall

have

a free

area

of

not

less

than

In

buildings

of

conventional

frame,

brick

or

stone

one

square

inch

per

2,000

Btuh

of

total

input

of

construction,

unconfined

spaces

normally

provide

all

aPPliances

in the

enclosure.

4

AOS

120

Roenbeck

FILED: NEW YORK COUNTY CLERK 02/20/2018 10:20 AM

INDEX NO. 190311/2015

NYSCEF DOC. NO. 337

RECEIVED NYSCEF: 02/20/2018

Summary of Contents for HW-160

Page 1: ...NTIAL TYPE HYDRONIC BOILERS models HW 160 HW 200 HW 225 with FIA I ll PLAINTIFPS EXHIBIT a century Forwaitl IV LI S A PRINTEDI 3399 I PART NO 76033 374 Raenbeck FILED NEW YORK COUNTY CLERK 02 20 2018...

Page 2: ...00 HW 225 A 49 1 8 51 1 4 60 1 4 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 16 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4...

Page 3: ...size piping conditions exist reduce ratings by 10 gc CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank sizes listed proper water...

Page 4: ...an area where it provided will not be subject to freezing temperatures AIR REQUIREMENTS Confined Space An ample supply of air must be provided for proper combustion An insufficient supply of air will...

Page 5: ...t the replacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply d and return lines This will permit adjustment It...

Page 6: ...and sys pump as Instructed on the oil tube supplied tema requiring pressure purging should be with the unit fig 8 Installed with by pass piping around the pressure reducing valve ha 4 Vent Valves It...

Page 7: ...rnetal type remove the regulator cap on underside of gas valve and turn the adjusting screw counter To trap any dirt or foreign material in the main clockwise to decrease the pressure Turn gas line a...

Page 8: ...nector plus 50 of the areas chimney with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local WIRING CONNECTl0NS All electrical work must be...

Page 9: ...VIEY LIMI RESET FLOW SWITCH O O 1 2 3 4 5 6 7 8 9 10 11 12 HIGH TEMP WIAE FLAME ROO P LO SAFETYSHUT OFFVALVE LOW GAS PRESSURE I SWITCH HfGH GAS THERMCCOUPLE PRESSURE SWITCH FACTORY W1RED FIGURE 4 FACT...

Page 10: ...ONEYWELL a RA832A RA832A 5 RELAY 5 RELAY THERMAL THERMAL BALANCER y See BALANCER y L o O t T T T T R adam R fame a 2 1 3 4 2 1 3 4 W W PUMP Ihiia 4 X 4 JUNCTION BOx P EiLi DELAY WITHTERMINALSTRIP 85 O...

Page 11: ...ER PANEL SE EFIG 4 FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 4 4 2 4 T 24 ERMOSTAT VOLT F I 2 2 2 2 2 2 2 2 2 2 40VATRANSFORMER T 3 3 1 3 1 3 I 3 1 3 TOHANOLE UP 70 2 5ZONE VALVES ZCNE VALVES LW R T...

Page 12: ...so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump deposits on t...

Page 13: ...ION Make sure heater is filled with water TONexreANE before lighting pilot The main man J 2SED PUMP ual gas shutoff valve and pilot ad ___ay Eu OW ____ justing valve located near main an __ __ _____ b...

Page 14: ...an orange 90 seconds quality in the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be ma...

Page 15: ...nces should the b gas Input exceed the input shown on If the unit la exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could resu...

Page 16: ...indirect heating of salt water or corrosive chemicals b when completely full of liquid free to circulate at all times c at water pressures not exceeding the pressure rating shown on the boiler d with...

Page 17: ...forwarding the replacement part from the nearest distributor and returning the claimed defective part to such distributar c All cast necessary ar incidental far any materials and or permits required...

Page 18: ...8 51 1 4 60 1 4 B 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 18 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4 1 1 4 1 1 4 M...

Page 19: ...unusual pick up or large size piping conditions exist reduce ratings by 10 CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank siz...

Page 20: ...l be An ample supply of air must be provided for proper Provided combustion An insufficient supply of air will result in a yellow luminous burner flame causing Confmed Space carboning or sooting of th...

Page 21: ...or to permit the rdplacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply and return lines This will permit adju...

Page 22: ...r la oiled and op tems requiring predsure purging abould be crated by the manufacturer IT MUST BE Installed with by ass piping around the OILED AGAIN BEFORE OPEFIATED Oil pressure reducing valve the t...

Page 23: ...s lines shall be remove the regulator cap on underside of gas of the metabto metal type valve and turn the adjusting screw counter To trap any dirt or foreign material In the main clockwise to decreas...

Page 24: ...with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local Periodically examine the venting system for obstructions and or deteriation of ven...

Page 25: ...TEMP a l RHEE a REARVJEY ANUAL is m RESET FLOW SW1TCH 8 o a o I II 2 5 7 1 11 12 FLAME HIGH TEMP WIAE ROD SAFETYSHUT PlLOT OFFVA WE Rl R LOW GAS PRESSURE SWITCH HIGH GAS THERMOC OUPLE PRESSURE SWITCH...

Page 26: ...HONEYWELL RA 832A Q RA832A 5 RELAY 5 BEyAY THERMAL THERMAL 8ALANCER y O Q BALANCER g y Q Q 0 R 0 R e 2 1 3 4 O 2 1 3 4 iPUMP ILiii 4 X 4 JUNCTION BOX O AP Ilaiii OELAyl WITHTERMINALSTRIP aa aa SMITHNO...

Page 27: ...LER PAMEL SEE MG FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 2 4 2 4 2 4 2 4 THERMOSTAT Z4 VOLT Ii il 2 1 2 2 2 2 2 2 Z 4 4 4 fl 40VATRANSFORM ER 1 3 3 3 T 3 1 3 1 3 TOHANDLE UF TO q a 6ZONE VALVES ZO...

Page 28: ...re to do so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump depos...

Page 29: ...lighting pilot The main man ual gas shutoff valve and pilot ad TONEXTANEL I justing valve ocated near main e USEDI guue burner should be closed for at least SLACK YELLOW 5 minutes REO r raNexrpAnat BA...

Page 30: ...an orange 90 seconds quality In the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be man...

Page 31: ...shown on If the unit is exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could result in damage or sooting of by a qualified se...

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