background image

I

I

.

8.

Water

Supply

Line

and

Operatinn

Preasures.

If

the

boiler

la

connected

to

heating

colla

These

boilers

can

be

used

ONLY

In

a forced

exposed

to

refrigerated

air,

the

boiler

piping

hot

water

heating

system.

The

water

supply

'

system

must

be

equipped

with

flow

valves

or

line

must

Include

a pressure

reducing

valve

other

automatic

means

to

prevent

gravity

to

establish

propel

system

operating

prea-

circulation

through

the

boiler

during

the

sure.

Modern,

fast.

heating

hydronic

boilers

cooling

cycle.

function

best

with

a cold

fill

pressure

of

12

7.

Circulating

Pump.

Constant

circulating

pump

to

18

pal.

If

system

water

volume

and

op-

operation

of

the

boiler

voids

the

warranty.

temperature

can

be expected

to create

Constant

water

flow

through

the

unit

will

an

expanded

pressure

up

to

or

more

than

80

'wash'

away

the

copper's

natural

protective

pal,

these

boilers

can

be

ordered

with

a 65

coating.

Thla

la

called

velocity

erosion.

pressure

relief.

This

will

be

a substitute

This

erosion

la

not

as

great

a problem

when

for

the

30

pal

valve

normally

shipped

with

Intermittent

circulating

operation

Is

used

per

the

boiler.

Relief

valve

relieving

pressure

the

recommended

Installation

procedure.

Con-

should

not

exceed

the

operating

pressure

of

ajant

circulating

of

water

through

the

build-

any

system

component.

The

A.

.O.

Smith

ing's

system

main

is

permissible

as

Iong

as

boilers

are

rated

for

180

pal

maximum

work-

the

water

does

not

constantly

flow

through

ing

pressure.

the

boiler.

Systems

with

large

water

volume

and

sya-

Although

each

circulator

la

oiled

and

op-

tems

requiring

predsure

purging

abould

be

crated

by

the

manufacturer,

IT

MUST

BE

Installed

with

by

ass

piping

around

the

OILED

AGAIN

BEFORE

OPEFIATED.

Oil

pressure

reducing

valve.

the

three

oil

cups

(2

on

the

motor,

1 on

the

pump)

as

instructed

on

the

oil

tube

supplied

4.

Vent

Valves.

It

la.recommended

that

auto-

with

the

unit,

fig.

S.

matic,

loose

key

or

acrowdriver

type

vent

valves

be

Installed

at

each

convector

6

QL

• radiator

and

other

high

points

In

the

dis-

tribution

system.

If

automatic

vents

are

used,

pressure

at

11 times

must

be

high

enough

to

prevent

air

entry

through

these

devices.

.

-

-F

...

-.

,

. _ I

5.

Manlfold

Headers.

·For

multi-loop

systems

using

one

circulator;

manifold

headers

must

be

Installed

in

the

pupply

and

return

lines.

-

For

2

or

8 circuits

using

S/4"

O.D.

copper

and

2, 3 or 4 circuits

using

1/2"

O.D.

.

tubing,the

manifold

should

be

at

least

1

1/2"

1/2

In

diameter.

The

circuits

should

_be

be

spaced

• -

on

the

header

at

a

minimum

of

three

Inches

center

to

center.

Ins.tall

a balancing

cock

In

-- -

-

-

each

return

line.

6.

Cooling

Piping.

.

Flow

control

valves,

manual

or

motorized,

must

be

Installed

to

control

PieuRit

s

othino

CIRCULAToR

water

flow

through

deplred

unit,

fig.

2.

Thereafter,

during

the

heating

season,

lub-

Water

temperature

In the

heating

system

must

ricate

the

three

oil

cups

at

least

once

every

be

reduced

to

less

than

100

degrees

F before

4

months.

Combination

heating-cooling

sys-

cooling

system

la

started,

or

damage

to

the

toma

should

be

lubricated

every

four

months

chiller

unit

may

occur.

year

around.

RETUM

suPPLY

BOILER

CHILLER

-

COOLING

CIRCULATOR

leURE 2

RECOMMENDEDPIP1NG

DIAGRAM

-

6

AOS122

Roanbecir.

FILED: NEW YORK COUNTY CLERK 02/20/2018 10:20 AM

INDEX NO. 190311/2015

NYSCEF DOC. NO. 337

RECEIVED NYSCEF: 02/20/2018

Summary of Contents for HW-160

Page 1: ...NTIAL TYPE HYDRONIC BOILERS models HW 160 HW 200 HW 225 with FIA I ll PLAINTIFPS EXHIBIT a century Forwaitl IV LI S A PRINTEDI 3399 I PART NO 76033 374 Raenbeck FILED NEW YORK COUNTY CLERK 02 20 2018...

Page 2: ...00 HW 225 A 49 1 8 51 1 4 60 1 4 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 16 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4...

Page 3: ...size piping conditions exist reduce ratings by 10 gc CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank sizes listed proper water...

Page 4: ...an area where it provided will not be subject to freezing temperatures AIR REQUIREMENTS Confined Space An ample supply of air must be provided for proper combustion An insufficient supply of air will...

Page 5: ...t the replacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply d and return lines This will permit adjustment It...

Page 6: ...and sys pump as Instructed on the oil tube supplied tema requiring pressure purging should be with the unit fig 8 Installed with by pass piping around the pressure reducing valve ha 4 Vent Valves It...

Page 7: ...rnetal type remove the regulator cap on underside of gas valve and turn the adjusting screw counter To trap any dirt or foreign material in the main clockwise to decrease the pressure Turn gas line a...

Page 8: ...nector plus 50 of the areas chimney with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local WIRING CONNECTl0NS All electrical work must be...

Page 9: ...VIEY LIMI RESET FLOW SWITCH O O 1 2 3 4 5 6 7 8 9 10 11 12 HIGH TEMP WIAE FLAME ROO P LO SAFETYSHUT OFFVALVE LOW GAS PRESSURE I SWITCH HfGH GAS THERMCCOUPLE PRESSURE SWITCH FACTORY W1RED FIGURE 4 FACT...

Page 10: ...ONEYWELL a RA832A RA832A 5 RELAY 5 RELAY THERMAL THERMAL BALANCER y See BALANCER y L o O t T T T T R adam R fame a 2 1 3 4 2 1 3 4 W W PUMP Ihiia 4 X 4 JUNCTION BOx P EiLi DELAY WITHTERMINALSTRIP 85 O...

Page 11: ...ER PANEL SE EFIG 4 FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 4 4 2 4 T 24 ERMOSTAT VOLT F I 2 2 2 2 2 2 2 2 2 2 40VATRANSFORMER T 3 3 1 3 1 3 I 3 1 3 TOHANOLE UP 70 2 5ZONE VALVES ZCNE VALVES LW R T...

Page 12: ...so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump deposits on t...

Page 13: ...ION Make sure heater is filled with water TONexreANE before lighting pilot The main man J 2SED PUMP ual gas shutoff valve and pilot ad ___ay Eu OW ____ justing valve located near main an __ __ _____ b...

Page 14: ...an orange 90 seconds quality in the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be ma...

Page 15: ...nces should the b gas Input exceed the input shown on If the unit la exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could resu...

Page 16: ...indirect heating of salt water or corrosive chemicals b when completely full of liquid free to circulate at all times c at water pressures not exceeding the pressure rating shown on the boiler d with...

Page 17: ...forwarding the replacement part from the nearest distributor and returning the claimed defective part to such distributar c All cast necessary ar incidental far any materials and or permits required...

Page 18: ...8 51 1 4 60 1 4 B 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 18 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4 1 1 4 1 1 4 M...

Page 19: ...unusual pick up or large size piping conditions exist reduce ratings by 10 CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank siz...

Page 20: ...l be An ample supply of air must be provided for proper Provided combustion An insufficient supply of air will result in a yellow luminous burner flame causing Confmed Space carboning or sooting of th...

Page 21: ...or to permit the rdplacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply and return lines This will permit adju...

Page 22: ...r la oiled and op tems requiring predsure purging abould be crated by the manufacturer IT MUST BE Installed with by ass piping around the OILED AGAIN BEFORE OPEFIATED Oil pressure reducing valve the t...

Page 23: ...s lines shall be remove the regulator cap on underside of gas of the metabto metal type valve and turn the adjusting screw counter To trap any dirt or foreign material In the main clockwise to decreas...

Page 24: ...with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local Periodically examine the venting system for obstructions and or deteriation of ven...

Page 25: ...TEMP a l RHEE a REARVJEY ANUAL is m RESET FLOW SW1TCH 8 o a o I II 2 5 7 1 11 12 FLAME HIGH TEMP WIAE ROD SAFETYSHUT PlLOT OFFVA WE Rl R LOW GAS PRESSURE SWITCH HIGH GAS THERMOC OUPLE PRESSURE SWITCH...

Page 26: ...HONEYWELL RA 832A Q RA832A 5 RELAY 5 BEyAY THERMAL THERMAL 8ALANCER y O Q BALANCER g y Q Q 0 R 0 R e 2 1 3 4 O 2 1 3 4 iPUMP ILiii 4 X 4 JUNCTION BOX O AP Ilaiii OELAyl WITHTERMINALSTRIP aa aa SMITHNO...

Page 27: ...LER PAMEL SEE MG FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 2 4 2 4 2 4 2 4 THERMOSTAT Z4 VOLT Ii il 2 1 2 2 2 2 2 2 Z 4 4 4 fl 40VATRANSFORM ER 1 3 3 3 T 3 1 3 1 3 TOHANDLE UF TO q a 6ZONE VALVES ZO...

Page 28: ...re to do so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump depos...

Page 29: ...lighting pilot The main man ual gas shutoff valve and pilot ad TONEXTANEL I justing valve ocated near main e USEDI guue burner should be closed for at least SLACK YELLOW 5 minutes REO r raNexrpAnat BA...

Page 30: ...an orange 90 seconds quality In the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be man...

Page 31: ...shown on If the unit is exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could result in damage or sooting of by a qualified se...

Reviews: