background image

2.

With

,excess

excess

temperature

limit,

flow

switch,

main

burners.

Manual

resetting

of

this

con-

operating

limit,

system

operating

control,

trol

is

required.

high

gas

pressure

and

low

gas

pressure

switches

closed,

the

RA

890

relay

performs

9.

Low

water

or

no flow

condition:

its

electronic

check.

Its

toad

relays

then

pull

in

to

energize

terminal

5

of

the

relay,

.

The

flow

switch

contacts

will

open,

shut-

powering

the

gas

safety

shutoff

valve.

Main

ting

off

main

burner.

Boiler

will

not

fire

burners

ignite.

until

normal

flow

c ond

itions

are

re-

established.

3.

System

operating

control

is

satisfied.

.

Safety

shutoff

valve

is de-energized.

10.

If

the

red

running

light

on

the

control

box

fails,

the

following

safety

devices

should

.

Main

burner

shuts

off.

be checked:

.

Pilot

continues

to

burn

on

stand-by

.

O'perating

Limit

operation.

.

Low

Gas

Pressure

Switch

4.

If

flame

failure

occurs:

.

High

Gas

Pressure

Switch

.

.

Absence

of

flame

is

sensed

within

2

- 4

seconds.

.

Flow

Switch

.

Terminal

5

of

RA

890

relay

is

de-ener-

.

Excess

Temp.

Limit

Control

gized

and

main

burners

shut

off.

5.

If flame

cannot

be proven

within

15 seconds:

AIR

SHUTTER

ADJUSTMENT

.

The

RA

890

relay

will

lock

out

on

safety'

To

obtain

ideal

main

burner

operating

conditions,

closing

the

normally

open

(N.O.)

alarm

the

gas

and

air

must

be

properly

proportioned.

The

contacts

onrelay

and

activate

alarm.

proper

air-gas

mixture

may

be

obtained

by

rotating

the

air

shutter

on face

of burner.

.

Pilot

safety

switch

contacts

open

and

pilot

gas

supply

shuts

off

in

approximately

NOTE:

Spreader

type

burners

have

an

orange

90 seconds.

quality

In

the

flame

when

used

on

L.P.

gas.

This

is

a normal

and

approved

char-

.

After

cause

of

failure

has

been

corrected,

acteristic.

the

safety

switch

of

the

RA

890

relay

must

be

manually

reset

and

pilot

relighted

1.

Operate

the

system.

before

main

burner

will

re-lgnite.

2.

Loosen

the

locknut

and

open

the

air

shutter

6.

Low

gas

pressure:

wide.

.

If

regulator

outlet

pressure

to

the

control

3.

Gratiually

close

the

shutter

until

yellow

tips

string

drops

to

less

than

2.0"

W.C.

(Nat-

appear

in

the

burner

flame.

Slowly

re-open

ural

gas)

or

9.0"

W.C.

(Propane

gas),

the

the

shutter

until

the

flame

tips

are

blue.

Do

low

gas

pressure

switch

contacts

will

not

open

shutter

any

further

than

necessary

open,

shutting

off

the

main

burners.

Man"

as

flame

will

become

noisy

and

lift

from

the

ual

resetting

of

the

pressure

switch

is

burner.

required.

7.

High

gas

pressure:

CHECKING

AND

ADJUSTING

THE

INPUT

If

gas

supply

pressure

to

the

main

burner

orifices

exceeds

4,0"

W.C.

(Natural

gas)

or

1.

Attach

a

pressure

gauge

or

a

manometer

to

12.0"

(Propane

gas),

the

high

gas

pressure

the

gauge

port

and

refer

to

TABLE

2

for

contacts

will

open,

shutting

off

the

main

correct'manifold

pressure.

burners.

Manual

resetting

of

the

pressure

switch

is

required.

NOTE:

The

gas

meter

should

be

clocked

be-

fore

system

water

temperature

ex-

8.

Excessive

water

temperature:

ceeds

1500F.

If

boiler

water

temperature

exceeds

setting

2.

Use

this

formula

to

"crock"

the

meter.

Be

of

excess

temperature

limit

control,

the

con-

sure

that

other

gas

consuming

appliances

tacts

in

the

control

open,

shutting

off

the

are

not

ON

during

this

interval.

AOS

130

14

Raenbeck

FILED: NEW YORK COUNTY CLERK 02/20/2018 10:20 AM

INDEX NO. 190311/2015

NYSCEF DOC. NO. 337

RECEIVED NYSCEF: 02/20/2018

Summary of Contents for HW-160

Page 1: ...NTIAL TYPE HYDRONIC BOILERS models HW 160 HW 200 HW 225 with FIA I ll PLAINTIFPS EXHIBIT a century Forwaitl IV LI S A PRINTEDI 3399 I PART NO 76033 374 Raenbeck FILED NEW YORK COUNTY CLERK 02 20 2018...

Page 2: ...00 HW 225 A 49 1 8 51 1 4 60 1 4 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 16 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4...

Page 3: ...size piping conditions exist reduce ratings by 10 gc CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank sizes listed proper water...

Page 4: ...an area where it provided will not be subject to freezing temperatures AIR REQUIREMENTS Confined Space An ample supply of air must be provided for proper combustion An insufficient supply of air will...

Page 5: ...t the replacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply d and return lines This will permit adjustment It...

Page 6: ...and sys pump as Instructed on the oil tube supplied tema requiring pressure purging should be with the unit fig 8 Installed with by pass piping around the pressure reducing valve ha 4 Vent Valves It...

Page 7: ...rnetal type remove the regulator cap on underside of gas valve and turn the adjusting screw counter To trap any dirt or foreign material in the main clockwise to decrease the pressure Turn gas line a...

Page 8: ...nector plus 50 of the areas chimney with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local WIRING CONNECTl0NS All electrical work must be...

Page 9: ...VIEY LIMI RESET FLOW SWITCH O O 1 2 3 4 5 6 7 8 9 10 11 12 HIGH TEMP WIAE FLAME ROO P LO SAFETYSHUT OFFVALVE LOW GAS PRESSURE I SWITCH HfGH GAS THERMCCOUPLE PRESSURE SWITCH FACTORY W1RED FIGURE 4 FACT...

Page 10: ...ONEYWELL a RA832A RA832A 5 RELAY 5 RELAY THERMAL THERMAL BALANCER y See BALANCER y L o O t T T T T R adam R fame a 2 1 3 4 2 1 3 4 W W PUMP Ihiia 4 X 4 JUNCTION BOx P EiLi DELAY WITHTERMINALSTRIP 85 O...

Page 11: ...ER PANEL SE EFIG 4 FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 4 4 2 4 T 24 ERMOSTAT VOLT F I 2 2 2 2 2 2 2 2 2 2 40VATRANSFORMER T 3 3 1 3 1 3 I 3 1 3 TOHANOLE UP 70 2 5ZONE VALVES ZCNE VALVES LW R T...

Page 12: ...so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump deposits on t...

Page 13: ...ION Make sure heater is filled with water TONexreANE before lighting pilot The main man J 2SED PUMP ual gas shutoff valve and pilot ad ___ay Eu OW ____ justing valve located near main an __ __ _____ b...

Page 14: ...an orange 90 seconds quality in the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be ma...

Page 15: ...nces should the b gas Input exceed the input shown on If the unit la exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could resu...

Page 16: ...indirect heating of salt water or corrosive chemicals b when completely full of liquid free to circulate at all times c at water pressures not exceeding the pressure rating shown on the boiler d with...

Page 17: ...forwarding the replacement part from the nearest distributor and returning the claimed defective part to such distributar c All cast necessary ar incidental far any materials and or permits required...

Page 18: ...8 51 1 4 60 1 4 B 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 18 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4 1 1 4 1 1 4 M...

Page 19: ...unusual pick up or large size piping conditions exist reduce ratings by 10 CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank siz...

Page 20: ...l be An ample supply of air must be provided for proper Provided combustion An insufficient supply of air will result in a yellow luminous burner flame causing Confmed Space carboning or sooting of th...

Page 21: ...or to permit the rdplacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply and return lines This will permit adju...

Page 22: ...r la oiled and op tems requiring predsure purging abould be crated by the manufacturer IT MUST BE Installed with by ass piping around the OILED AGAIN BEFORE OPEFIATED Oil pressure reducing valve the t...

Page 23: ...s lines shall be remove the regulator cap on underside of gas of the metabto metal type valve and turn the adjusting screw counter To trap any dirt or foreign material In the main clockwise to decreas...

Page 24: ...with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local Periodically examine the venting system for obstructions and or deteriation of ven...

Page 25: ...TEMP a l RHEE a REARVJEY ANUAL is m RESET FLOW SW1TCH 8 o a o I II 2 5 7 1 11 12 FLAME HIGH TEMP WIAE ROD SAFETYSHUT PlLOT OFFVA WE Rl R LOW GAS PRESSURE SWITCH HIGH GAS THERMOC OUPLE PRESSURE SWITCH...

Page 26: ...HONEYWELL RA 832A Q RA832A 5 RELAY 5 BEyAY THERMAL THERMAL 8ALANCER y O Q BALANCER g y Q Q 0 R 0 R e 2 1 3 4 O 2 1 3 4 iPUMP ILiii 4 X 4 JUNCTION BOX O AP Ilaiii OELAyl WITHTERMINALSTRIP aa aa SMITHNO...

Page 27: ...LER PAMEL SEE MG FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 2 4 2 4 2 4 2 4 THERMOSTAT Z4 VOLT Ii il 2 1 2 2 2 2 2 2 Z 4 4 4 fl 40VATRANSFORM ER 1 3 3 3 T 3 1 3 1 3 TOHANDLE UF TO q a 6ZONE VALVES ZO...

Page 28: ...re to do so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump depos...

Page 29: ...lighting pilot The main man ual gas shutoff valve and pilot ad TONEXTANEL I justing valve ocated near main e USEDI guue burner should be closed for at least SLACK YELLOW 5 minutes REO r raNexrpAnat BA...

Page 30: ...an orange 90 seconds quality In the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be man...

Page 31: ...shown on If the unit is exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could result in damage or sooting of by a qualified se...

Reviews: