background image

column'

,I,'

*'C

y'.:

('1

Use

2

or

3

teaspoonsful

in

bearing

oil

cup,

Use

Table

1 which

is

taken

from

Table

2A

fig.

3,

and

10

or

12

drops

in

the

motor

oil

of

ANS

booklet

Z21.30

"Insta

Ilation

cups.

Use

no.

20

non-detergent

motor

oil.

of

Gas

Piping

Appliances

in

Buildings''

and

is

based

on

a pressure

drop

of

0.3

inches

of

(

Follow

the

same

oiling

procedure

if

a

re-

water

and

a specific

gravity

of

0.80

(except

placement

circulator

Is

installed

into

the

for

propane

gas

which

is

1.53).

11 the

serv-

system.

Ice

pressure

is

five

inches

water

column'

or

less,

use

one

size

larger

pipe

than

specified.

GAS

CONNECTIONS

Where

it

is

necessary

to

use

more

than

the

Before

attaching

the

gas

line

to

the

boiler,

be

average

number

of

pipe

fittings

in

gas

sup-

sure

that

all

gas

pipe

used

is

clean

on

the

in-

ply

line,

use

a

larger

pipe

than

specified

to

side.

If

dirt

and

scale

from

the

gas

pipe

gets

compensate

for

increased

pressure

drop.

into

the

gas

controls,

a control

may

fail

to

close

properly,

causing

the

boiler

to

overheat.

3.

Gas

Meter.

Be

sure

that

the

gas

meter

has

sufficient

capacity

to

supply

the

full

rated

Joint

compounds

(pipe

do

e)

shall

be

applied

gas,

input

of the

boiler.as

well

as

the

require-

sparingly

and

only

to

the

male

threads

of

pipe

ments

of

all

other

gas

fired

equipment

sup-

joints.

Such

compounds

shall

be

resistant

to

the

plied

by

the

meter.

If

gas

meter

is

too

small,

action

of

I.iquefied

petroleumgases.

ask

the

gas

company

to

install

a

larger

.

meter.

Soap

and

water

solution,

or

other

material

ac-

ceptable

for

the

purpose,

shall

be

used

in

locating

4.

Gas

Pressure

Regulators.

The

gas

pressure

gas

leakage.

MATCHES,

CANDLES,

FLAME

OR

pressure

regulator

is

Included

in

the

combi-

OTHER

SOURCES

OF

IGNITION

SHALL

NOT

BE

nation

gas

valve

and

is

set

to

operate

on

the

USED

FOR

THIS

PURPOSE.

boiler

rating

plate.

Threaded

unions

used

in

the

gas

lines

shall

be

If

it

is

necessary

to

adjust

the

gas

pressure,

of the

inetal-to-rnetal

type.

remove

the

regulator

cap

on

underside

of

gas

valve

and

turn

the

adjusting

screw

counter-

To

trap

any

dirt

or

foreign

material

in

the

main

clockwise

to

decrease

the

pressure.

Turn

gas

line,

a

dirt

leg

must

be

Incorporated

in

the

the

adjusting

screw

clockwise

to

increase

bottom

of

a

convenient

pipe

rise,

see

fig.

1.

the

pressure.

Do

not

exceed

the

pressure

Refer

to

ANS

booklet

Z21.30.

specified

as'over-firing

or

subsequent

dam-

ra

age

to

the

boiler

will

result.

(See

Table

2

In

all

cases,

local

codes

have

authority

over

the

for

correct

manifold

pressures

for

each

unit.)

following

instructions.

TABLE

2 - CORRECT MANJFOLD PRESSURE FOR FULL

1.

Correct

Gas.

Make

sure

the

gas

on which

the

BOILER INPUT

boiler

will

operate

is

the

same

as

that

speci-

fled

on the

boiler

rating

plate.

Do

not

install

Model Number

A.G.A. Rated Input

Natural Gas

*L.P.

Gases

the

boiler

if

equipped

for

a different

type

gas

HW-160

160,000

3.5

10.5

-

consult

your

supplier.

Hw-200

200,000

3.5

10.5

HW-225

225,000

3.5

2.

Sizing

Gas

Supply

Line.

if

local

codes

re-

quire

that

the

main

manual

gas

shutoff

valve

*Nat listed for use with L.P. - air gas.

be

installed

outside

the

unit

at

a specified

height,

install

valve

as

shown

in

fig,

1.

VENT

CONNECTIONS

i-",

TABLE

1 - GAS SUPPLY PIPE SlZES (IN JNCHES)

Remove

all

soot

or

other

obstructions

from

chim-

Distance

Natural Gas

L.P. Gas

ney

which

will

retard

free

draft.

To Boiler

Frorn Meter

HW-160

HW-200

HW-225

HW-IGO

HW-200

1.

Flue

Plpe,

Install

and

size

the

flue

pipe

,

as

necessary.

10

3/4

3/4

3/4

1/2

1/2

30

1

1

1

3/4

3/4

The

connection

from

the

boiler

to

the

chim-

50

1

1

11/4

3/4

1

ney

should

be

run

full

size

and

should

have

80

1

11/4

11/4

1

1

a

minimum

pitch

upward

to

the

chimney

of

100

11/4

11/4

11/4

1

1

one

quarter

Inch

perfoot'length.

Do

not

in-

150

11/4

11/4

11/4

1

11/4

stall

without

draft

diverter

and

do

not

install

200

11/4

11/4

11/4

1

11/4

Be

any

damper

in

the

flue.

..Be

sure

that

the

flue

pipe

does

not

extend

beyond

the

inside

wall

r,'1

of

the

chirnney.

AOS

107

7

Roenbeck

FILED: NEW YORK COUNTY CLERK 02/20/2018 10:20 AM

INDEX NO. 190311/2015

NYSCEF DOC. NO. 337

RECEIVED NYSCEF: 02/20/2018

Summary of Contents for HW-160

Page 1: ...NTIAL TYPE HYDRONIC BOILERS models HW 160 HW 200 HW 225 with FIA I ll PLAINTIFPS EXHIBIT a century Forwaitl IV LI S A PRINTEDI 3399 I PART NO 76033 374 Raenbeck FILED NEW YORK COUNTY CLERK 02 20 2018...

Page 2: ...00 HW 225 A 49 1 8 51 1 4 60 1 4 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 16 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4...

Page 3: ...size piping conditions exist reduce ratings by 10 gc CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank sizes listed proper water...

Page 4: ...an area where it provided will not be subject to freezing temperatures AIR REQUIREMENTS Confined Space An ample supply of air must be provided for proper combustion An insufficient supply of air will...

Page 5: ...t the replacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply d and return lines This will permit adjustment It...

Page 6: ...and sys pump as Instructed on the oil tube supplied tema requiring pressure purging should be with the unit fig 8 Installed with by pass piping around the pressure reducing valve ha 4 Vent Valves It...

Page 7: ...rnetal type remove the regulator cap on underside of gas valve and turn the adjusting screw counter To trap any dirt or foreign material in the main clockwise to decrease the pressure Turn gas line a...

Page 8: ...nector plus 50 of the areas chimney with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local WIRING CONNECTl0NS All electrical work must be...

Page 9: ...VIEY LIMI RESET FLOW SWITCH O O 1 2 3 4 5 6 7 8 9 10 11 12 HIGH TEMP WIAE FLAME ROO P LO SAFETYSHUT OFFVALVE LOW GAS PRESSURE I SWITCH HfGH GAS THERMCCOUPLE PRESSURE SWITCH FACTORY W1RED FIGURE 4 FACT...

Page 10: ...ONEYWELL a RA832A RA832A 5 RELAY 5 RELAY THERMAL THERMAL BALANCER y See BALANCER y L o O t T T T T R adam R fame a 2 1 3 4 2 1 3 4 W W PUMP Ihiia 4 X 4 JUNCTION BOx P EiLi DELAY WITHTERMINALSTRIP 85 O...

Page 11: ...ER PANEL SE EFIG 4 FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 4 4 2 4 T 24 ERMOSTAT VOLT F I 2 2 2 2 2 2 2 2 2 2 40VATRANSFORMER T 3 3 1 3 1 3 I 3 1 3 TOHANOLE UP 70 2 5ZONE VALVES ZCNE VALVES LW R T...

Page 12: ...so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump deposits on t...

Page 13: ...ION Make sure heater is filled with water TONexreANE before lighting pilot The main man J 2SED PUMP ual gas shutoff valve and pilot ad ___ay Eu OW ____ justing valve located near main an __ __ _____ b...

Page 14: ...an orange 90 seconds quality in the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be ma...

Page 15: ...nces should the b gas Input exceed the input shown on If the unit la exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could resu...

Page 16: ...indirect heating of salt water or corrosive chemicals b when completely full of liquid free to circulate at all times c at water pressures not exceeding the pressure rating shown on the boiler d with...

Page 17: ...forwarding the replacement part from the nearest distributor and returning the claimed defective part to such distributar c All cast necessary ar incidental far any materials and or permits required...

Page 18: ...8 51 1 4 60 1 4 B 29 3 8 32 3 8 32 3 8 C 24 1 4 27 1 8 27 1 8 D 20 3 4 20 3 4 20 3 4 E 5 1 2 5 1 2 5 1 2 F 8 8 8 G 18 1 4 16 1 4 16 1 4 H 7 7 7 J 35 3 4 35 3 4 35 3 4 K 32 32 32 L 1 1 4 1 1 4 1 1 4 M...

Page 19: ...unusual pick up or large size piping conditions exist reduce ratings by 10 CIRCULATOR EXPANSION TANK SELECTIONS The following circulators are required to provide The diaphragm type expansion tank siz...

Page 20: ...l be An ample supply of air must be provided for proper Provided combustion An insufficient supply of air will result in a yellow luminous burner flame causing Confmed Space carboning or sooting of th...

Page 21: ...or to permit the rdplacement of another 2 Hydronic Balancer Piping in fig 1 includes appliance such as a water heater a hydronic balancer by pass between supply and return lines This will permit adju...

Page 22: ...r la oiled and op tems requiring predsure purging abould be crated by the manufacturer IT MUST BE Installed with by ass piping around the OILED AGAIN BEFORE OPEFIATED Oil pressure reducing valve the t...

Page 23: ...s lines shall be remove the regulator cap on underside of gas of the metabto metal type valve and turn the adjusting screw counter To trap any dirt or foreign material In the main clockwise to decreas...

Page 24: ...with oil or coal burning equipment of the additional flue or vent connector This practice is prohibited by many local Periodically examine the venting system for obstructions and or deteriation of ven...

Page 25: ...TEMP a l RHEE a REARVJEY ANUAL is m RESET FLOW SW1TCH 8 o a o I II 2 5 7 1 11 12 FLAME HIGH TEMP WIAE ROD SAFETYSHUT PlLOT OFFVA WE Rl R LOW GAS PRESSURE SWITCH HIGH GAS THERMOC OUPLE PRESSURE SWITCH...

Page 26: ...HONEYWELL RA 832A Q RA832A 5 RELAY 5 BEyAY THERMAL THERMAL 8ALANCER y O Q BALANCER g y Q Q 0 R 0 R e 2 1 3 4 O 2 1 3 4 iPUMP ILiii 4 X 4 JUNCTION BOX O AP Ilaiii OELAyl WITHTERMINALSTRIP aa aa SMITHNO...

Page 27: ...LER PAMEL SEE MG FIGURE 7 ZONED SYSTEM HONEYWELL ZONE VALVES 2 4 2 4 2 4 2 4 THERMOSTAT Z4 VOLT Ii il 2 1 2 2 2 2 2 2 Z 4 4 4 fl 40VATRANSFORM ER 1 3 3 3 T 3 1 3 1 3 TOHANDLE UF TO q a 6ZONE VALVES ZO...

Page 28: ...re to do so can produce acid concentrations of the following methods that become corrosive cause gases to form that block water circulation or lead to formation of With an acid pump or hand pump depos...

Page 29: ...lighting pilot The main man ual gas shutoff valve and pilot ad TONEXTANEL I justing valve ocated near main e USEDI guue burner should be closed for at least SLACK YELLOW 5 minutes REO r raNexrpAnat BA...

Page 30: ...an orange 90 seconds quality In the flame when used on L P gas This is a normal and approved char After cause of failure has been corrected acteristic the safety switch of the RA 890 relay must be man...

Page 31: ...shown on If the unit is exposed to the following do not op the boiler rating plate Overfiring crate boiler until corrective steps have been made could result in damage or sooting of by a qualified se...

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