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MaIntenance

Note: See AttAched veNdor INFormAtIoN For mAINteNANce oF compoNeNtS.

General

Once a month the temperature/pressure relief valve should be checked 

to ensure that it is in operating condition. Lift the lever at the top of the 

valve several times until the valve seats properly and operates freely.

For  your  safety,  water  heater  service  should  be  performed  by  a 

qualified  service  technician.  Read  the  general  safety  information 

section first.

Hot  water  generator  maintenance  includes  periodic  tank  flushing 

and cleaning, and removal of lime scale from the heating elements. 

If required by pump manufacturer, water heating system circulating 

pumps should be oiled.

summary of Maintenance schedule

component

operation

Interval

required

Tank

Flushing

Monthly

Sediment 

Removal

As Needed

Heat Exchanger Tube Cleaning

Once a year

1 part muriatic 

acid to 10 parts 

water for 2 

hours

Circulating 

Pump

Water 

Lubricated

Steam Trap

Cleaning

Once a year

See Vendor 

Literature

Steam Strainer

Cleaning

taBle 3

Tank  flushing  should  be  performed  in  accordance  with  the  above 

schedule. Tank  sediment  removal  and  lime  scale  removal  must  be 

performed when needed as determined by periodic inspections.

The internal shell should be inspected for any rusting or pitting and 

corrected if possible. Maintenance of this nature will provide cleaner 

water and more efficient operation.

tank MaIntenance

In  any  water  system,  the  storage  water  heater  acts  as  a  settling 

basin for any foreign matter in the water which will deposit itself on 

the bottom of the storage section. For this reason it is recommended 

to drain the shell section down once a ear, refill it and drain it again. 

The heating coil should be inspected and cleaned of any scale or 

mineral deposits that may attach themselves to the heating surface. 

The  heating  surface  may  be  cleaned. 

refer  to  vendor’s  heat 

exchanger instruction sheet.

flushInG

1.  Valve off the heating medium (steam or hot water).

2.  Open the drain valve. Allow water to flow until it comes clean.

3.  Close the drain valve when finished flushing.

4.  Open heating medium valve.

sedIMent reMoVal

Water borne impurities consist of fine particles of soil and sand which 

settle out and form a layer of sediment on the bottom of the tank.

Sediment accumulation in the tank is a normal condition, common to all 

storage tanks. Factors which affect the amount of this formation are:

1.  Amount  of  hot  water  used.  As  the  volume  of  water  heated 

increases, more scale results.

2.  Water temperature. As the temperature of the water is increased, 

more scale is deposited on the elements.

3.  Characteristics of water supply. Regardless of water treatment, 

the elements should be examined regularly.

Water scale accumulations may cause noises to occur during operation.

It is recommended that periodic visual checks are made. If the tank 

bottom has an accumulation of sediment, it should be cleaned.

sedIMent reMoVal

1.  Valve off the heating medium.

2.  Drain the hot water generator following DRAINING instructions.

Summary of Contents for HWG-140

Page 1: ...ture reference HOT WATER GENERATING SYSTEMS Thank you for buying this water heater We appreciate your confidence in our products VERTICAL AND HORIZONTAL MODELS HWG 140 THRU HWG 1000 INSTALLATION OPERA...

Page 2: ...about the type of hazard what can happen if you do not follow the safety message and how to avoid the risk of injury The California Safe Drinking Water and Toxic Enforcement Act requires the Governor...

Page 3: ...perly may also cause erratic control system operation on ELECTRONIC CONTROL models This water heater must be connected to a grounded metal permanent wiring system or an equipment grounding conductor m...

Page 4: ...incipal components of the heater are identified on page 6 The model and rating plate on page 7 interprets certain markings into useful information Both of these references should be used to identify t...

Page 5: ...5 FEATURES COMPONENTS AND DIMENSIONS...

Page 6: ...6 TYPICAL WATER HEATER TRIM FIGURE 3 TYPICAL STEAM TO WATER PIPING FIGURE 4 TYPICAL WATER TO WATER 3 WAY PIPING...

Page 7: ...ampering Whether replacing an old water heater or putting the water heater in a new location the following critical points should be observed The water heater should be located 1 On a level surface Sh...

Page 8: ...ef valve and the tank Do not connect discharge piping directly to the drain unless a 6 15 2 cm air gap is provided To prevent bodily injury hazard to life or property damage the relief valve must be a...

Page 9: ...ease see attached wiring diagrams for appropriate wiring and connections thermal expansion As water is heated it expands thermal expansion In a closed system the volume of water will grow when it is h...

Page 10: ...10 WIRING DIAGRAMS WIRING DIAGRAMS WIRING DIAGRAM ELECTRONICALLY ACTUATED CONTROL VALVE FIGURE 5 WIRING DIAGRAM SELF ACTUATED CONTROL VALVE FIGURE 6...

Page 11: ...nce this type of use you should consider using lower temperature settings to reduce scald hazards HOT WATER CAN SCALD Water heaters are intended to produce hot water Water heated to a temperature whic...

Page 12: ...ater system the storage water heater acts as a settling basin for any foreign matter in the water which will deposit itself on the bottom of the storage section For this reason it is recommended to dr...

Page 13: ...tage and leaking or open hot water faucets Sediment or lime scale may be affecting water heater operation Refer to MAINTENANCE for details Water is too hot Refer to TEMPERATURE REGULATION Water leakag...

Page 14: ...storage Steam control valve out of calibration Adjust as necessary Valve may not close all the way due to loss of charge in thermostatic bulb ruptured bulb Check bulb and contact manufacturer of same...

Page 15: ...only a replacement water heater or part thereof The owner is responsible for all other costs Such costs may include but are not limited to a Labor charges for service removal repair or reinstallation...

Page 16: ...16 NOTES...

Page 17: ...17 NOTES...

Page 18: ...18 NOTES...

Page 19: ...19 NOTES...

Page 20: ...A DIVISION OF A O SMITH CORPORATION RENTON WASHINGTON Technical Support 800 527 1953 Parts Department 800 433 2515 www hotwater com...

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