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14

A1-M-XL

5. FUNCTIONING

5.1 OPERATORS

The machine has been projected to be used by only one operator.

•  The operator, as well as being adequately informed on the use of machinery, must possess skills and compe-

tence adequate to the type of working activity to perform.

•  Even after being adequately informed, during the first utilization, if necessary, simulate some operating ma-

noeuvres to identify the controls, especially the ones for starting and stopping the machinery and their main 

functions.

•  now how to operate in case of emergency , where to find the individual protection means and how to use 

them properly. 

5.2  FUNCTIONING DESCRIPTION

The machine has only one possible operating mode:

•  Manual mechanic functioning by using the mechanical foot pedal.

Press the pedal half way to get the frames clamping

Press the pedal full down to get the Wedge ejection.

To effect a junction, you must operate as follows:

1.  Set the inserting positions by means of fence locking clamps (see pict. 10)

2.  Lean the mouldings on the working bench positioning the fence on the first inserting point

3.  Adjust the vertical clamp height and position (see pict. 12-13)

4.  Lock the B lever (see pict. 10)

5.  Press half way down the pedal to verify the mouldings proper position and holding 

6.  Press the pedal full down to insert the Wedge. If you want to insert 2 or more Wedges one upon the other in 

the same position, you must release the pedal until half of its stroke and then press again it full down to insert 

the second Wedge and so on.

7.  Release completely the foot pedal

8.  Loosen the B lever (see pict. 10)

9.  Shift the mouldings and the fence on the next inserting point and repeat the steps 4,5 and 6.

5.3  TIPS FOR PERFECT JUNCTIONS

a)  Wedge types

In order to allow the machine to make excellent quality joints using different materials, it has been necessary to 

manufacture different Wedges types for different uses (see attachment B).

Wedges can be classified in three different groups:

Material

Suggested code

soft materials (wood, soft plastic)

SW (green)

for medium materials (wood, ...)

MW (gray)

for hard materials (wood, MDF, HDF)

HW (red)

b)  Assembling positions

It is advisable to operate as follows in order to achieve the best results in terms of junction quality:

•   Never drive Wedges near the junction vertex. The minimum recommended distance from the external vertex 

is at least 10 mm.

•   When you want to make the junction using only one Wedge, the most suitable position is in the middle of the 

moulding (see pict. 14)

•   In case you want to insert 2 or more Wedges into each junction, we recommend you to insert the most external 

one 

1

/

3

 from the external vertex and the most internal one 

1

/

4

 from the internal vertex.

Summary of Contents for A1-M-XL

Page 1: ...INSTRUCTION HANDBOOK A PLUS AUTOMATION s r l Via Selva 23 25 47122 Forl Italy Tel 39 0543 481142 Fax 39 0543 480770 info a plusautomation com www a plusautomation com A1 M XL...

Page 2: ...2 A1 M XL Table of Contents 1 GENERAL INFORMATION 4 3 SAFETY 8 4 INSTALLATION 9 5 FUNCTIONING 14 6 MAINTENANCE 16 7 DIAGNOSTIC 17 8 SPARE PARTS 18 9 DEMOLITION 18 10 ATTACHMENTS 18...

Page 3: ...3 A1 M XL...

Page 4: ...e warranty card and send back as soon as possible to A Plus Automation The warranty will be valid after it is received recorded at A Plus Automation 1 5 PRE ARRANGEMENTS CHARGED TO THE CUSTOMER RESPON...

Page 5: ...which if overlooked could put people s health and safety in great danger WARNING Indicates technical information of particular importance which must not be overlooked INQUIRY The user is requested to...

Page 6: ...of several types at quick replacement to have the proper clamping of any profile Manual opening of the nail magazine for a very quick reloading Nail heads sizes 7 10 and 15 mm 2 3 AXIS Z AXIS Movemen...

Page 7: ...mm Optional Wedge size 3mm 5mm 12mm Weight approx 50 kg 110 lbs Height of work bench 1000mm 39 Overall dimensions 400mm x 500mm x 1410mm 15 3 4 x 19 11 16 x 55 33 64 2 8 EQUIPMENT SUPPLIED The equipme...

Page 8: ...tor The lack of these requisites may jeopardize the safety and health of personnel During operation only use the personal protection clothes and or devices listed in the instructions supplied by the...

Page 9: ...ALLATION 4 1 HANDLING AND INSTALLATION The personnel in charge of loading unloading and moving the machinery must possess the skills and experience acquired and acknowledged in the specific sector and...

Page 10: ...LIMINARY ARRANGEMENTS To install the machine it is necessary to prepare a working area adequate to the machine s dimensions lifting devices chosen and length of mouldings to be worked 4 6 PRELIMINARY...

Page 11: ...w pusher by by releasing the nylon thread see Picture 7 Insert the new size Wedge guide head to match the Wedges to be used see pict 8 Tighten the locking screw of the Wedge guide head see pict 7 Pict...

Page 12: ...bar to allow its shifting forward or backward up to reach the pressure pad directly in line with Wedge inserting point Tighten the handle once reached the proper position Picture 12 4 8 2b Vertical cl...

Page 13: ...to the wedges size loaded in the magazine The adjustment of the vertical clamp is correct chapter 4 8 2 Pressing halfway down on the pedal the vertical clamp hold the frame properly The adjustment of...

Page 14: ...sition and holding 6 Press the pedal full down to insert the Wedge If you want to insert 2 or more Wedges one upon the other in the same position you must release the pedal until half of its stroke an...

Page 15: ...14 5 4 MACHINE STOP The machine can only work by pressing the mechanical foot pedal To stop it lift your foot from the pedal 5 5 MACHINE REINSTATEMENT The machine reinstatement is performed by pressin...

Page 16: ...the operations are finished replace any parts you removed or opened 6 4 CLEANING The machine structure is simple and robust therefore the mechanical parts do not require any special maintenance It is...

Page 17: ...ges one upon the other in the same point they do not stack properly or tilt during their insertion Unsuitable Wedges Replace the Wedges with suitable ones Poor frames clamping the frame moves during t...

Page 18: ...r of Technical Assistance which has access to qualified staff proper equipment and tools and who uses original spare parts To order the above spare parts send the following data by fax or letter Model...

Page 19: ...HW Wedges available only on custumer s request for orders higher than 500 000 pcs SW Suitable for soft wood such as Cedar Pine Bass Banak Obeche Poplar Other materials Vertical Grain MDF MW Suitable...

Page 20: ...20 A1 M XL SCHEMES B Mechanic Schemes A1 M XL P R E L I M I N A R Y...

Page 21: ...21 A1 M XL SCHEMES B Mechanic Schemes A1 M...

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