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A44-P

4.9  ITEMS TO BE PERFORMED BEFORE OPERATING THE MACHINE

Once the machine has been properly installed (as previously described), check that:

•  The magazine is loaded with the type of Wedges suitable with the mouldings to be assembled

•  The adjustment of the vertical and horizontal clamps are correct (chapter 4.8.2 and 4.8.3)

•  The protective shield is properly positioned (see chapter 4.8.5)

•  The working pressure is adequate to the wood hardness (see chapter 4.8.4)

•  The mouldings to be assembled are properly positioned on the work bench

•  Pressing down the pedal to activate the frontal clamps so to hold the frame properly

•  Move the position handle to the inserting position and press half-down the pushbutton to activate the brake and the 

verticla clamp

Press the pushbutton all the way down to insert the wedge

If you want to insert 2 or more wedges one upon the other in the same position, you must release the 

pushbutton until halfway and then press it full down again to insert the second wedge

5.  OPERATING MODES

5.1 OPERATORS

The machine has been designed to be used by only one operator.

The operator, as well as being adequately informed on the use of machinery, must possess skills and competence adequate 

to the type of work to be performed.

Even after being adequately informed, during the first use, if necessary, simulate some operating maneuvers to identify the 

controls, especially the ones for starting and stopping the machinery and their main functions.

How to operate in case of emergency , where to find the individual protection means and how to use them properly.

5.2  DESCRIPTION OF FUNCTIONS

The machine has only one possible operating mode:

•  manual mechanic functioning by using the pneumatic foot pedal and the manual joystick.

Press the foot pedal down: the horizontal clamp is activated.

The handle/joystick allows the shift of positioning of Wedges firing group. According to the use of the foot pedal, the joystick 

allows several operations:

If the foot pedal is pressed down:

•  pressing the button half way, the vertical clamp and the brake are activated

•  pressing the button full down, the Wedge is fired.

To make a junction, the operator must proceed as follows:

1.  position the mouldings to be assembled on the machine 

working bench

2.  set the insertion limits by mean of the stops along the 

joystick stroke

3.  adjust the horizontal clamp position

4.  adjust the vertical clamp height

5.  press down the foot pedal to activate the frontal clamp

6.  shift the joystick on the 1

st

 inserting point

7.  press the button half way to activate the vertical clamp

8.  press the button full down to insert the Wedge

Take care: if you want to stack 2 or more Wedges in the same position, you must release the button up 

to half way and then press again it full down to insert the 2

nd

 Wedge and so on.

9.  completely release the button to rearm the driver blade 

and release the brake on position

10.  shift the joystick in the next inserting point

11.  repeat the steps 6, 7, 8, 9 and 10.

Summary of Contents for A44-P

Page 1: ...INSTRUCTION HANDBOOK A PLUS AUTOMATION s r l Via Selva 23 25 47122 Forl Italy Tel 39 0543 481142 Fax 39 0543 480770 info a plusautomation com www a plusautomation com A44 P...

Page 2: ...INDEX 1 GENERAL INFORMATION 4 2 MACHINE DESCRIPTION 6 3 SAFETY 8 4 HANDLING AND INSTALLATION 9 5 OPERATING MODES 16 6 MAINTENANCE 17 7 DIAGNOSTIC 18 8 SPARE PARTS 20 9 MACHINE DEMOLITION 20 10 ATTACHM...

Page 3: ...3 A44 P...

Page 4: ...A ones To take advantage of warranty services it is necessary at the moment you receive your machine to completely fill out the warranty card and send back as soon as possible to A Plus Automation The...

Page 5: ...time the need should arise The manufacturer reserves the right to make modifications with no obligation to supply a prior notification 1 7 SYMBOLS SYMBOL MEANINGS DANGER Indicates situations involving...

Page 6: ...ch is tilted Adjustable tilting fences Floor stand Fixed and magnetic changeable pressure pads to have the proper clamping of any profile Dual functions foot operating pedal for separate control of cl...

Page 7: ...changed 2 7 TECHNICAL DATA We have listed below the Machine s data and technical characteristics to which you can make reference for any eventual contact with your distributor for Technical Assistance...

Page 8: ...only use the personal protection clothes and or devices listed in the instructions supplied by the manufacturer and the ones provided for by current regulations on safety at work During the normal us...

Page 9: ...ure and during any maintenance interventions 3 Keep the foot away from the pedal during machine maintenance 3 8 DESCRIPTION OF SAFETY SIGNS Some of these signals are applied on the machine Their meani...

Page 10: ...e characteristics of precision and steadiness the bench frame assembling machines must be positioned on a solid and leveled plane able to sustain the weight of the machine The bench must be studied an...

Page 11: ...cidents during setup Verify that machine has not been damaged Verify the pipes integrity 4 7 MACHINE ARRANGEMENT 4 7 1 Wedges magazine loading To load the wedge magazine proceed as follows Move the cl...

Page 12: ...agazine See pic 4 7 2 1 Take out the nail guide head Picture 4 7 2 1 Move the clawpusher backwards as per par 4 7 1 Remove all the nails that are still in the magazine using the proper brass magnet if...

Page 13: ...the pressure pad height over the frame it is advisable to adjust an height between 5 and 8 mm to avoid any accidental fingers crushing Tighten the handle once reached the proper position Activate the...

Page 14: ...t position of fence supports can be obtained with the help of a special fence Make sure that the 120 or 135 angle formed by the two supports is exactly centered on the internal vertex of Wedges claw h...

Page 15: ...e if the machine is not connected to the air supply The suggested pressures are Soft woods samba 1 5 2 0 Bar Medium ramin 2 0 3 0 Bar Very hard woods oak MDF 3 0 5 0 Bar The above listed values apply...

Page 16: ...cially the ones for starting and stopping the machinery and their main functions How to operate in case of emergency where to find the individual protection means and how to use them properly 5 2 DESC...

Page 17: ...Green for medium materials wood MW Gray for hard materials wood MDF HDF HW Red b Assembling positions It is advisable to operate as follows in order to achieve the best results in terms of junction q...

Page 18: ...the wedges claw head and from the upper part of the driver blade Always keep the wedge magazine clean and without residues Remove any residues from the wedges guide L shaped support Do not use water...

Page 19: ...pressure indicated on the regulator deeply decreases Faulty pressure regulator Replace the regulator Air supply line too long or of inadequate diameter Replace the air line with a new one of bigger d...

Page 20: ...quipment and tools and who uses original spare parts To order the above spare parts send the following data by fax e mail or letter Model of the Machine Code of drawing scheme Reference number of spar...

Page 21: ...21 A44 P...

Page 22: ...47122 Forl FC Italia Il fabbricante dichiara qui di seguito che la macchina Denominazione generica commerciale A44 P Funzione Assemblatrice pneumatica per cornici e telai Modello A44 Tipo A44 P Matri...

Page 23: ...name A44 P Funzione Pneumatic frame assembling machine Model A44 Type A44 P Serial Number A44 18 xxxx Year of manufacture 2018 conforms with all provision applicable under the following EU Directives...

Page 24: ...24 A44 P DWG A44 P 01...

Page 25: ...25 A44 P DWG A44 P 02...

Page 26: ...26 A44 P SCHEMES B Pneumatic Scheme...

Page 27: ...27 A44 P...

Page 28: ...28 A44 P SCHEME C Plates location...

Page 29: ...available only on customer s request for specific order quantities to be confirmed SW Suitable for soft wood such as Cedar Pine Bass Banak Obeche Poplar Other materials Vertical Grain MDF MW Suitable...

Page 30: ...30 A44 P...

Page 31: ...31 A44 P...

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