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TMC-4 Control Card 

for Electric Actuators 

Installation & Operation Manual  

 

 

03/18/21 

www.atcontrols.com 

IOM08139 REVISION 01 

 

 

Installation and Operation Manual 

TMC-4 Control Card (v2.02) 

 
 

 

 
 
 
 
 
 
 
 
 

 
 
 
 
 
 

 
 
 

1.  Overview 

 
The Triac TMC-4 control card is a motor controller intended to be used in electric actuators rated for running current loads 
up to 10 amps. It can drive split phase 120V to 230V AC motors or 12V and 24V DC motors from a single board by simply 
selecting the supply voltage type with an on-board switch.  
 
Option slots permit easy expansion on the capabilities of the controller to support various communication busses or other 
control options. It is available in two versions to accommodate a variety of actuator sizes. The TMC-4A002-001 controller 
can control smaller actuators, and has a single option module slot, while the TMC-4A002-002 is used for controlling larger 
actuators and has two option module slots. 

 

When operated as a proportional controller, the TMC-4 compares an external command signal to a position feedback, 
typically a potentiometer, that is coupled to the output shaft of the actuator. When the magnitude of the two signals differ 
by a given magnitude, the TMC-4 controller will energize the motor to operate either clockwise or counterclockwise to 
reduce the difference between the two signals.  
 
When operated as two-position controller, the TMC-4 receives an open or close command, and drives the actuator 
clockwise or counterclockwise until closure of a position limit switch is detected. 
 
 

 

The TMC-4 must be installed in an appropriate enclosure to avoid electrical shocks. When operating, 
high voltages will be present on the controller, requiring caution during the installation process. Power 
should be deenergized before making wire connections to the TMC-4. A heater and thermostat 
should be used when possible to prevent condensation.

 

 
 

Summary of Contents for TRIAO TMC-4

Page 1: ...A002 002 is used for controlling larger actuators and has two option module slots When operated as a proportional controller the TMC 4 compares an external command signal to a position feedback typica...

Page 2: ...TMC 4 Control Card for Electric Actuators Installation Operation Manual 2 03 18 21 www atcontrols com IOM08139 REVISION 01 Layout 1 1 1 TMC 4A002 001 1 1 2 TMC 4A002 002...

Page 3: ...der for optional accessory interfaces P5 Limit Switch Header 3 point connection header for feedback limit switches when required for actuator control P7 Feedback Potentiometer Header 3 point connectio...

Page 4: ...motor is set to DC in the menu settings the external brake output remains deenergized until the motor outputs are activated at which point the external brake output energizes This configuration is for...

Page 5: ...tion Switch on when motor on 4 Motor CW AC Energize clockwise motor winding DC Switch supply voltage for clockwise operation 5 Motor CCW AC Energize counterclockwise motor winding DC Switch supply vol...

Page 6: ...ors Installation Maintenance Manual 6 03 18 21 www atcontrols com IOM08139 REVISION 01 TMC 4A002 001 AC Proportional Control TMC 4A002 001 AC Two Position Control TMC 4A002 001 DC Proportional Control...

Page 7: ...tor on 6 Motor CW AC Energize clockwise motor winding DC Switch supply voltage for clockwise operation 7 Motor CCW AC Energize counterclockwise motor winding DC Switch supply voltage for counterclockw...

Page 8: ...ors Installation Maintenance Manual 8 03 18 21 www atcontrols com IOM08139 REVISION 01 TMC 4A002 002 AC Proportional Control TMC 4A002 002 AC Two Position Control TMC 4A002 002 DC Proportional Control...

Page 9: ...Sinking Externally Powered Loop Control Command Type mA Sinking 2 Wire Transmitter Control Command Type mA Sourcing Externally Powered Loop Control Command Type mA Sourcing 2 Wire Transmitter Control...

Page 10: ...TMC 4 Control Card for Electric Actuators Installation Maintenance Manual 10 03 18 21 www atcontrols com IOM08139 REVISION 01 3 Menu...

Page 11: ...O N T R O L C M D x x x x F B x x x x Control CMD Command signal type set in Command Type setting in COMMAND CONFIG submenu FB Feedback signal type set in Feedback Type setting in FEEDBACK CONFIG sub...

Page 12: ...e When selected provide minimum command signal to save C A L I B R A T E S P A N x x x x Calibrate Command Span Sets command signal span raw count value Value is scaled between 12 bit count of 0 and 4...

Page 13: ...dback for modulating and proportional positioning control C A L I B R A T E C L O S E P O S x x x x Calibrate Close Position Only used with potentiometer feedback to set close position This position w...

Page 14: ...ation of time which the actuator must receive communication before entering fault condition 10 00 sec SYSTEM CONFIG submenu M O T O R T Y P E x x Motor Type Selects type of motor being operated AC set...

Page 15: ...brate input command signal a Enter COMMAND CONFIG submenu b Select command signal type in Command Type setting c Connect command signal source to input terminals per appropriate wiring diagram d In Ca...

Page 16: ...tion input command a Enter COMMAND CONFIG submenu b Select Comms in Command Type setting 4 Configure communication setting a Enter COMMS CONFIG submenu b Select communication protocol in Communication...

Page 17: ...TMC 4 Control Card for Electric Actuators Installation Maintenance Manual 17 03 18 21 www atcontrols com IOM08139 REVISION 01 5 Dimensions TMC 4A002 001 TMC 4A002 002...

Page 18: ...n Resolution 12 bit Feedback Signal Out Voltage 0 to 10 8 VDC Current 0 to 21 5 mA Load Up to 400 12VDC to 1000 24VDC Resolution 12 bit Position Feedback Voltage 0 to 3 3 VDC Potentiometer 1k Limit Sw...

Page 19: ...tenance of A T Controls products The user should read and understand the installation operation maintenance IOM instructions included with the product and train its employees and contractors in the sa...

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