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TMC-4 Control Card 

for Electric Actuators 

Installation & Maintenance Manual  

 

 

15 

03/18/21 

www.atcontrols.com 

IOM08139 REVISION 01 

 

4.  Setup and Calibration 

 

  Feedback Potentiometer Adjustment 

 
A feedback potentiometer is used to detect the position 
of the actuator between the 0% to 100% limits for 
modulating and proportional control applications. The 
feedback potentiometer is coupled to the actuator 
output indicator shaft by a set of gears. 
 
The effective electrical angle of the potentiometer, 
actuator rotation angle, and ratio of the feedback gears 
determine how much of the potentiometer range will be 
used for feedback. Typically, the actuator is moved to 
the halfway position of the normal travel range, and the 
feedback potentiometer is adjusted to the midpoint of its 
effective electrical range to ensure operation within the 
feedback potentiometer limits.  
 
 

  Analog Control 

 
For when operating as proportional control actuator using some analog input. 
 

1)

 

Set Supply Type Switch for AC or DC. 

2)

 

Set “Motor Type” in 

SYSTEM CONFIG

 for AC or DC to match Supply Type Switch setting. 

3)

 

Select and calibrate input command signal. 
a)

 

Enter 

COMMAND CONFIG

 submenu. 

b)

 

Select command signal type in “Command Type” setting. 

c)

 

Connect command signal source to input terminals per appropriate wiring diagram. 

d)

 

In “Calibrate Zero” setting, send 0% command signal and confirm. 

e)

 

In “Calibrate Span” setting, send 100% command signal and confirm. 

4)

 

Select and calibrate output feedback signal. 
a)

 

Enter 

FEEDBACK CONFIG

 submenu. 

b)

 

Select feedback signal type in “Feedback Type” setting. 

c)

 

Connect feedback signal monitor to output terminals per appropriate wiring diagram. 

d)

 

In “Calibrate Zero” setting, press [UP] or [DOWN] until feedback signal equals desired 0% feedback and confirm. 

e)

 

In “Calibrate Span” setting, press [UP] or [DOWN] until feedback signal equals desired 100% feedback and 
confirm. 

5)

 

Set positioning method. 
a)

 

Enter 

POSITION CONFIG

 submenu. 

b)

 

Set to “Potent” in “Position Type” setting 

c)

 

Adjust feedback potentiometer to center at 50% position. 
i)

 

In “Calibrate Close Pos” or “Calibrate Open Pos”, press [UP] or [DOWN] to drive actuator to 50% position. 

ii)

 

Rotate feedback potentiometer until display reads between 1900-2200, then tighten gears. 

d)

 

In “Calibrate Close Pos”, press [UP] or [DOWN] to drive actuator to desired 0% position and confirm. 

e)

 

In “Calibrate Open Pos”, press [UP] or [DOWN] to drive actuator to desired 100% position and confirm. 

 

Summary of Contents for TRIAO TMC-4

Page 1: ...A002 002 is used for controlling larger actuators and has two option module slots When operated as a proportional controller the TMC 4 compares an external command signal to a position feedback typica...

Page 2: ...TMC 4 Control Card for Electric Actuators Installation Operation Manual 2 03 18 21 www atcontrols com IOM08139 REVISION 01 Layout 1 1 1 TMC 4A002 001 1 1 2 TMC 4A002 002...

Page 3: ...der for optional accessory interfaces P5 Limit Switch Header 3 point connection header for feedback limit switches when required for actuator control P7 Feedback Potentiometer Header 3 point connectio...

Page 4: ...motor is set to DC in the menu settings the external brake output remains deenergized until the motor outputs are activated at which point the external brake output energizes This configuration is for...

Page 5: ...tion Switch on when motor on 4 Motor CW AC Energize clockwise motor winding DC Switch supply voltage for clockwise operation 5 Motor CCW AC Energize counterclockwise motor winding DC Switch supply vol...

Page 6: ...ors Installation Maintenance Manual 6 03 18 21 www atcontrols com IOM08139 REVISION 01 TMC 4A002 001 AC Proportional Control TMC 4A002 001 AC Two Position Control TMC 4A002 001 DC Proportional Control...

Page 7: ...tor on 6 Motor CW AC Energize clockwise motor winding DC Switch supply voltage for clockwise operation 7 Motor CCW AC Energize counterclockwise motor winding DC Switch supply voltage for counterclockw...

Page 8: ...ors Installation Maintenance Manual 8 03 18 21 www atcontrols com IOM08139 REVISION 01 TMC 4A002 002 AC Proportional Control TMC 4A002 002 AC Two Position Control TMC 4A002 002 DC Proportional Control...

Page 9: ...Sinking Externally Powered Loop Control Command Type mA Sinking 2 Wire Transmitter Control Command Type mA Sourcing Externally Powered Loop Control Command Type mA Sourcing 2 Wire Transmitter Control...

Page 10: ...TMC 4 Control Card for Electric Actuators Installation Maintenance Manual 10 03 18 21 www atcontrols com IOM08139 REVISION 01 3 Menu...

Page 11: ...O N T R O L C M D x x x x F B x x x x Control CMD Command signal type set in Command Type setting in COMMAND CONFIG submenu FB Feedback signal type set in Feedback Type setting in FEEDBACK CONFIG sub...

Page 12: ...e When selected provide minimum command signal to save C A L I B R A T E S P A N x x x x Calibrate Command Span Sets command signal span raw count value Value is scaled between 12 bit count of 0 and 4...

Page 13: ...dback for modulating and proportional positioning control C A L I B R A T E C L O S E P O S x x x x Calibrate Close Position Only used with potentiometer feedback to set close position This position w...

Page 14: ...ation of time which the actuator must receive communication before entering fault condition 10 00 sec SYSTEM CONFIG submenu M O T O R T Y P E x x Motor Type Selects type of motor being operated AC set...

Page 15: ...brate input command signal a Enter COMMAND CONFIG submenu b Select command signal type in Command Type setting c Connect command signal source to input terminals per appropriate wiring diagram d In Ca...

Page 16: ...tion input command a Enter COMMAND CONFIG submenu b Select Comms in Command Type setting 4 Configure communication setting a Enter COMMS CONFIG submenu b Select communication protocol in Communication...

Page 17: ...TMC 4 Control Card for Electric Actuators Installation Maintenance Manual 17 03 18 21 www atcontrols com IOM08139 REVISION 01 5 Dimensions TMC 4A002 001 TMC 4A002 002...

Page 18: ...n Resolution 12 bit Feedback Signal Out Voltage 0 to 10 8 VDC Current 0 to 21 5 mA Load Up to 400 12VDC to 1000 24VDC Resolution 12 bit Position Feedback Voltage 0 to 3 3 VDC Potentiometer 1k Limit Sw...

Page 19: ...tenance of A T Controls products The user should read and understand the installation operation maintenance IOM instructions included with the product and train its employees and contractors in the sa...

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