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10

FILTER UNPACKING, INSTALLATION, STORAGE AND OPERATION 

Unpacking

•  Before removing the filter from the carton, carefully read the removal and handling instructions 

printed on the outside of the carton.

•  AAF Flanders Cleanroom filters may come packaged in suitcase-style cardboard sleeves. If 

so, simply reach into the box and grab the handles pre-punched within the insert.

•  If the filter is in a cardboard liner, the filter must be oriented such that the open ends of 

the liner are facing outward (i.e. to your left and right rather than upward). Carefully cut the 
packing tape that holds the filter in the liner. Always check for torn or deflected liner edges. If 
any are found, straighten or flatten such edges prior to liner removal in order to prevent media 
damage.

•  One person should carefully hold the plastic bag(s) while the other person carefully pulls the 

liner, sliding it away from the filter.

•  Panel filters will be single- or double-bagged (depending on customer requirements) with 

snug-fitting cardboard liners. Ducted filters will be single or double bagged and packed in 
reinforced cartons.

•  The filter should now be handled with extreme care to avoid contact with the media and/or 

face screen.

•  While the bag is still present, carry the filter by grabbing the bag. Be careful to keep the filter 

away from your body and any objects in your path.

–  If the bag is not present, always handle filter from the frame, avoiding contact with the 

media and/or face screen.

•  Remove the bag carefully. Avoid hand and finger contact with the filter media.
•  Additional precautions for gel seal filters:

– Care is taken at the factory to prevent the bag from contacting the gel. Be very careful 

when unpacking gel seal filters to remove the bag slowly and carefully.

– If the bag comes in contact with the gel, pull the bag off the gel slowly. Quick removal 

of the bag may cause damage to the gel and possible separation of gel from the gel 
channel.

Installation of Gel Seal Filters

•  Carefully lift the filter into place, inserting it into the housing and taking care to make certain 

the knife edge is properly seated into the fluid gel seal. Note: Setting filters properly requires 
two (2) people. 

•  Rotate each of the filter retainers into place, one (1) in each corner, and hand-tighten the  

hex nuts.

•  Install the grille using the acorn nuts.

Summary of Contents for AstroFan EC FFU

Page 1: ...AstroFan EC FFU INSTALLATION OPERATION AND MAINTENANCE MANUAL E508161...

Page 2: ...val 09 Filter Unpacking Installation Storage and Operation 10 Unpacking 10 Installation of Gel Seal Filters 10 Storage 11 Operating Conditions 11 Aerosol Injection and Static Pressure Upstream Aerosol...

Page 3: ...ated filters All ancillary tasks including but not limited to electrical and mechanical work equipment handling and safety procedures must be performed in accordance with industry accepted practice an...

Page 4: ...WARNING Risk of electrical shock Can cause injury or death Disconnect all remote electrical power before servicing If connected to a circuit protected device by fuses use time delay fuses for this ap...

Page 5: ...TSS the AstroFan EC FFU housing sits on top of the HEPA ULPA filter frame For RSR the housing sits on top of an RSR Filter Adaptor Frame Extruded Aluminum and the RSR Filter is installed from the room...

Page 6: ...mum are required to lift the unit from the container Remove housing from shipping carton and inspect for concealed damage and any hardware that may have become loose in transit If RSR configuration is...

Page 7: ...are inlet contractor is responsible for securing and sealing duct work to factory supplied blank flange Housing installation must be accomplished in a professional manner to prevent contaminant infilt...

Page 8: ...is recommended that two 2 people work together to ensure proper handling of units If using a flexible grid typically supported with wires or rod the unit must be secured to an engineered support syst...

Page 9: ...n all exposed corners to guarantee a smooth cleanable surface White powder coat paint is supplied as standard finish The PermaFrame is ordered separate from the AstroFan units and filters Drawing Note...

Page 10: ...lle to the room side Acorn nuts and flat washers are installed on each stud to secure the grille in place To remove grille 1 Loosen and remove the acorn nuts and flat washers 2 Carefully remove and lo...

Page 11: ...bagged and packed in reinforced cartons The filter should now be handled with extreme care to avoid contact with the media and or face screen While the bag is still present carry the filter by grabbi...

Page 12: ...te or pressure drop Aerosol Injection and Static Pressure Upstream Aerosol Ports The AstroFan EC FFU RSR is supplied with room side aerosol injection port and aerosol dispersion system as well as an u...

Page 13: ...tions is the responsibility of the design engineer The 2 foil back option is an aluminum foil backed fiberglass installed 6 0 R value attached to the outside of the housing using adhesive mounted insu...

Page 14: ...ized per governing code It is highly recommended that power be supplied to each unit discretely Communication with the motor can be established by attaching CAT 5 CAT 5E or CAT 6 cable to COMS 1 or 2...

Page 15: ...14 WIRING DIAGRAM FOR EBM BLOWERS AND AAF FLANDERS CONTROL INTERFACE...

Page 16: ...emoval and re installation of such product s or goods including but not limited to labor service costs and shipping charges The same obligations and conditions shall extend to replacement parts furnis...

Page 17: ...16 APPENDIX B MANUAL REVISION HISTORY Revision Version Revision Date Description of Change Approval...

Page 18: ...e OK Bartow FL Columbia MO Fayetteville AR Hudson NY Momence IL Smithfield NC Tijuana Mexico Votorantim Brazil Washington NC Europe Cramlington UK Gasny France Vitoria Spain Ecoparc France Trencin Slo...

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